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IronStrike Cascade Installation And Operation Manual

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P/N 900107-00, Rev. NC, 02/2014
Portland
US
Report No. 050-S-23-2
INSTALLATION AND OPERATION MANUAL
Pellet Stove
P900107-00
A French manual is available upon request. Order P/N 900108-00.
Ce manuel d'installation est disponible en francais, simplement en faire la demande. Numéro de la pièce
900108-00.
This appliance must be properly installed and operated in order to prevent the possibil-
ity of a house fire. Please read this entire manual before installation and use of this
pellet fuel-burning room heater. Failure to follow these instructions could result
• Hot! Do not touch! The glass and surfaces of this appliance will be
hot during operation and will retain heat for a while after shutting off
the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• IHP pellet-burning appliances are designed for use as a supplemental
heater. They are not intended for continuous use as a primary heat
source.
in property damage, bodily injury or even death. Contact your local building
or fire officials to obtain a permit and information on any installation
requirements and inspection requirements in your area.
WARNING
Pellet Stove
Model Cascade
®

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  • Page 1 For Future Reference P/N 900107-00, Rev. NC, 02/2014 Pellet Stove P900107-00 Model Cascade ® A French manual is available upon request. Order P/N 900108-00. Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce Portland 900108-00.

  • Page 2: Important Warnings

    11. APPROVED FUEL: This appliance is designed specifically IMPORTANT SAFETY AND WARNIING for use only with pelletized wood fuels only. This appliance INFORMATION is designed and approved for the burning of wood residue pellets with up to 2% ash content. This appliance is NOT approved to burn cardboard, nut hulls, cherry pits, corn, etc.

  • Page 3: Table Of Contents

    When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose answer to their home heating needs Listing: The listing laboratory is OMNI-Test Laboratories, Inc., Portland, Oregon. The report number is 050-S-23-2 for model Cascade pellet reflects their concern for aesthetics, efficiency and our environment. stove.

  • Page 4: Selecting A Location

    2. Local amendments • Existing Chimneys 3. Is a permit required - cost. You may wish to contact your insurance • Pellet Fuel Storage company to ask if they require this. • Aesthetic Considerations 4. If outside combustion air is required •...

  • Page 5: Clearances

    Rear Wall or Alcove - Clearance to Combustibles Up to * 6”(153mm) minimum Combustible 6” 6” (153mm) (153mm) minimum minimum Figure 2 6” (153mm) minimum Floor Protector Corner - Clearance to Combustibles *NOTE: When installed at clearances less than 6”, floor protection is only required to extend to the wall.

  • Page 6: Installation Tips

    INSTALLATION TIPS INSTALLATION TIPS Select Your Installation Type GOOD INSTALLATION * BETTER INSTALLATION BEST INSTALLATION Horizontal Installation Vertical and Horizontal Installation Vertical Installation (Direct Vent - Outside Wall) (Up and Out) (Straight Up) No natural draft. Wind Some natural draft aids venting. Wind Natural draft improves operation and pressures may affect operation pressures may still affect operation...

  • Page 7: Manufactured Home Installation

    7 feet. The • Connecting the Cascade™ stove to outside combustion air is required openings, if any, in this guard shall not allow a 3/4” rod to pass through.

  • Page 8: Damper Adjustment

    Outside Air Installations Top View of Stove Damper Rod Connecting the Cascade™ pellet stove to outside combustion air is optional, except in manufactured (mobile) home installations and when required by local building codes. The stove’s air intake will accept 1-5/8”...

  • Page 9: Venting Requirements

    Offsets VENTING REQUIREMENTS In every installation, a single or double clean-out “tee” is recommended for every ninety-degree offset (this tee will help collect ash residue and It is recommended that only an IHP dealer install your pellet stove. The will allow for routine cleaning without the need to disconnect sections specified installation requirements must be followed to ensure conformity of pipe).
  • Page 10 Pipe/Liner Joint Requirements Vent Termination Silicone sealant and three screws are required to secure the first vent Do not terminate vent in an enclosed or semi-enclosed area such as: connection to the appliance flue collar. Secure the remaining vent sec- carports, garage, attic, crawl space, under a deck, porch, narrow walkway, closely fenced area, or any location that can build up a concentration of tions using (3) three screws minimum per section, unless otherwise...
  • Page 11 Vent Termination Locations Air Supply Inlet Vent Terminal Vertical Terminal Area Where Terminal Is Not Permitted USA - 1' Min. 24” (610mm) CANADA - 3' Min. Vertical Terminal (From Eave) 24” USA - 1' Min. (610mm) CANADA - 3' Min. Fixed Closed NOTE: Vent requirements are in accordance with NFPA 211 and CAN/...
  • Page 12 Chimney Height Requirements - Site Built Residential Home To pass inspection in nearly any jurisdiction, the chimney must meet both safety and exhaust flow requirements. The (3’ by) 2’ by 10’ rule applies to both masonry and factory built chimneys The vent termination height required is - USA, 1-foot minimum;...
  • Page 13 Determining Size Of Pipe To Install To determine what diameter pipe to use in an installation (3” or 4”), first 4" Diameter Only find the “equivalent pipe length” using the following guidelines, then plot the number and the altitude on the installation chart (Figure 12). Fill out the installation chart, and calculate your total equivalent pipe 3 or 4”...
  • Page 14 Do not position the back of the stove closer than 1” (25 mm) from the wall (see Clearances, Page 5). Installing the Cascade™ Pellet Stove This stove is approved for venting with Type L and Type PL pellet vent 4.
  • Page 15 Standard Horizontal Installation Configurations Corner Through the Wall Model: Cascade ® Top View Illustration Corner Through the Wall Top View Illustration Maintain minimum clearances specified by vent manufacturer between wall and pipe. 12" (305 mm) If you vent to the furthest wall, the vent pipe...
  • Page 16 Standard Vertical Installation Configurations Preferred Installation – Vertical Vent Through the Roof Model: Cascade ® This venting configuration allows for the best stove performance. The This appliance may be connected to an existing flue or by installing vertical pipe promotes natural draft and with the chimney inside the type “PL”...

  • Page 17: Care And Operation

    CARE AND OPERATION Simple Operating Instructions 1. Start FIRST TIME USE 2. Preparation 3. Priming the Auger 5. To Start Your Stove 7. The stove will enter "heat- (Optional) ing" mode and run at the a] Check hopper and remove a] Check hopper, and fill with chosen setting any materials from hopper...
  • Page 18 Control Board Fuel Delivery Rate Heat Output Switch - The Heat Output switch activates both the con- Feed Auger Motor Auger “ON * Lb.’s per **Approx- Burn vection and combustion blowers and the auger motor. If the exhaust Rate ON/OFF Time”...

  • Page 19: Fuel

    Filling the Hopper FUEL To fill the hopper when stove is off: CAUTION 1. Lift the hopper lid to it's full opened position. 2. Fill the hopper with pellets. The use of unapproved, dirty, wet and / or high salt 3.

  • Page 20: Routine Maintenance

    Ash - The frequency of removal of the ash and maintenance performed ROUTINE MAINTENANCE on the stove is directly proportional to the ash content of the fuel and the operation duration of your pellet stove. Low ash fuel may allow longer IMPORTANT CAUTIONS: intervals between cleaning, however, a stove burning high ash fuel may need to be cleaned as often as everyday.
  • Page 21 Pellet Fuel Hopper Cleaning UltraGrate™ and It is recommended to open the hopper lid by grasping it on the side as shown in the following picture. Exhaust Passages Open Hopper Lid by Grasping the Front Side Be very careful not to touch other hot areas on stove! Open hopper by grasping the front side, then lift until it hinges back to the full open position.
  • Page 22 Ash Pan Heat Exchange Tubes (Recommended Frequency of 2 Days - 2 Weeks*) (Recommended Frequency of 2 Days - 2 Weeks*) NOTE: Periodically check for ash build up under the Ultragrate™. If the ENSURE STOVE IS COLD BEFORE CLEANING HEAT EXCHANGE ash is allowed to build up to the bottom of the UltraGrate™, there will be TUBES.
  • Page 23 Rain Cap Check seal with paper strip or dollar bill (Front view of stove) Remove cover, then remove ash As a minimum, check seal at points Clean-Out indicated below (Inside view of door) Door Rope Gasket Figure 28 - Clean Vent Components Door Rope Gasket * The condition of the rope gasket around the door and windows should be checked periodically and replaced or repaired if necessary.
  • Page 24 Small Area Paint Touch-up The stove body is painted with a quality high-temperature stove paint. Use only model TSPK-B Stove Paint, Catalog # H8159. Do not touch-up your stove with any other paint. Using one small piece of 320 grit sand paper and lightly sand the blemish so that the edges are “feathered”...

  • Page 25: Specifications

    SPECIFICATIONS - Cascade ® 23” (585mm) Product Reference Information 6-1/8” 4-7/8” (155mm) (124mm) Cat. No. Model Ship. Weight Ship. Volume H6895 Cascade 175 lb. 14 cu. ft. Flue Size 3” Rear 28-3/8” Floor Protection Front, Sides and Back = 6” (152mm)

  • Page 26: Component Definitions

    • Thermal Switch, Low Limit (Proof of Fire) (F140-10F, N/O*) (F) COMPONENT DEFINITIONS The low limit switch is mounted on the exhaust trans duct. At stove temperatures above 140° F, this thermal switch closes contacts and allows power flow to the auger motor. •...

  • Page 27: Wiring Diagram

    CASCADE ® WIRING DIAGRAM N/O – NORMALLY OPEN N/C – NORMALLY CLOSED Figure 33 - WIRING DIAGRAM 120 V AC NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...

  • Page 28: Troubleshooting

    TROUBLESHOOTING QUALIFIED TECHNICIANS ONLY - UNPLUG APPLIANCE BEFORE PERFORMING ANY TROUBLESHOOTING OR MAINTENANCE Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 1. Fire burns with a lazy Insufficient combustion air. A) Remove any clinkers or ash from the bottom of the grate that might be obstructing the orange flame.

  • Page 29: Replacement Parts List And Diagrams

    REPLACEMENT PARTS LIST - CASCADE ® Contact an IHP dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. DOOR PARTS Item Cat. No. Description 17150183 Door Assembly, Black...
  • Page 30 FIREBOX PARTS Item Cat. No. Description 17150025 Firebrick Kit H5802 Heat Exchange Baffle H4961 Ash Clean-out Cover, Right H4960 Ash Clean-out Cover, Left 16050246 Ultragrate™, Replacement MISCELLANEOUS PARTS 12055500 Grate Scraper Tool 17150028 Knob, Control Board (Slide) (3 per Pkg) 61057203 Gasket, Room Air Blower (5 per Pkg) 61057210...
  • Page 31 REPLACEMENT PARTS DIAGRAMS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...

  • Page 32: Optional Accessories

    Item # Catalog # Model # Description Notes H0469 DKCA-G Door Kit, Cascade, Gold 14M80 QDPC – 3 Quick Disconnect Pipe Connector, 3” 70K99 TSPK – B Touch-up Spray Paint Kit, Black Metallic Black 12oz Spray Can 3”...

  • Page 33: Safety / Listing Label

    SAFETY / LISTING LABEL Innovative Hearth Products, LLC 1502 14th St. NW Auburn, WA., USA 98001 2014 2015 2016 LENNOX 09-0593 Note that your serial number is printed on the safety label located in the hopper. NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 34 NOTES...

  • Page 35: Warranty

    THE WARRANTY Innovative Hearth Products ("IHP") Limited Lifetime Warranty warrants your IronStrike™ brand pellet fueled stove or insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body, heat exchange tubes and ceramic glass carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only.

  • Page 36: Product Reference Information

    1508 Elm Hill Pike, Suite 108 See Pages 29 through 31 for a complete replacement parts list. Use Nashville, TN 37210 only parts supplied from the manufacturer. visit us at www.IronStrike.us.com Model Number _____________________________________________________ Serial Number _____________________________________________________ Date Installed ______________________________________________________...

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