Miller Electric OM-1500-4 Owner's Manual
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Miller Electric OM-1500-4 Owner's Manual

Miller Electric OM-1500-4 Owner's Manual

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714S
OM-1500-4
203 211
June 2001
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
(Gas- And Self-Shielded)
Description
Wire Feeder

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Summary of Contents for Miller Electric OM-1500-4

  • Page 1 Visit our website at www.MillerWelds.com OM-1500-4 June 2001 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding (Gas- And Self-Shielded) Description Wire Feeder 714S 203 211...
  • Page 2 ISO 9001 Quality System Standard. Warranty and service information for your particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.

  • Page 3: Table Of Contents

    TIG = GTAW Stick = SMAW OM-1500-4 TABLE OF CONTENTS 1-1. Symbol Usage ..............

  • Page 5: Section 1 - Safety Precautions - Read Before Using

    The coatings and any metals containing these elements can give off toxic fumes if welded. som _nd_4/98 OM-1500-4 Page 1...
  • Page 6 D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    Safe Practices For Occupation And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018. Cutting And Welding Processes, NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. OM-1500-4 Page 3...

  • Page 8: Emf Information

    To reduce magnetic fields in the workplace, use the following procedures: OM-1500-4 Page 4 1. Keep cables close together by twisting or taping them. 2. Arrange cables to one side and away from the operator. 3. Do not coil or drape cables around your body.

  • Page 9: Section 1 - Consignes De Securite - Lire Avant Utilisation

    été enlevé dans la zone de soudure, que l’endroit soit bien ventilé, et si nécessaire, en portant un respirateur à alimentation d’air. Les revêtements et tous les métaux renfermant ces éléments peuvent dégager des fumées toxiques en cas de soudage. som _nd_fre 4/98 OM-1500-4 Page 5...
  • Page 10 Pendant la période de refroidissement des soudures, elles ris- quent de projeter du laitier. D Porter des lunettes de sécurité avec écrans latéraux ou un écran facial. OM-1500-4 Page 6 LES ACCUMULATIONS DE GAZ ris- quent de provoquer des blessures ou même la mort.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Porteurs de stimulateur cardiaque, restez à dis- tance. D Les porteurs d’un stimulateur cardiaque doivent d’abord consulter leur médecin avant de s’appro- cher des opérations de soudage à l’arc, de gou- geage ou de soudage par points. OM-1500-4 Page 7...

  • Page 12: Principales Normes De Sécurité

    établies, il vous serait souhaitable de réduire votre exposition aux champs électromagnéti- ques pendant le soudage ou le coupage. OM-1500-4 Page 8 Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.

  • Page 13: Section 2 - Introduction

    Overall Weight Rating Dimensions IP 21 Length: 27 in 58 lb (686 mm) (26 kg) Width: 12-1/2 in (318 mm) Height: 14 in (356 mm) Amperes Volts Hertz Trigger Line Connection Trigger Hold Off Primary Voltage Percent OM-1500-4 Page 9...

  • Page 14: Section 3 - Installation

    SECTION 3 – INSTALLATION 3-1. Site Selection OM-1500-4 Page 10 Wire feeder shown is representative only and does not reflect actual unit. Wire Feeder Rubber Feet Choose slot that allows all rubber feet to sit securely on top of welding power source.

  • Page 15: Rear Panel Connections And Rotating Drive Assembly

    Connect customer- supplied gas hose. Weld Cable Terminal Weld Cable Drive Assembly Drive Assembly Rotation Knob To rotate the drive assembly, loos- en drive assembly rotation knob, rotate drive assembly, and tighten knob. 802 824-A / 802 825-A OM-1500-4 Page 11...

  • Page 16: 14-Pin Plug Information

    Motor Speed Wire Type Standard Standard Standard Optional High Speed OM-1500-4 Page 12 Pin Information FC-1260 Or FC-1150 Wire Size .023 To 5/64 in (0.6 To 2 mm) 3/32 To 7/64 in (2.4 To 2.8 mm) 1/8 in (3.2 mm) .023 To 5/64 in (0.6 To 2 mm)

  • Page 17: Installing And Threading Welding Wire

    Do not overtighten. If con- tact tip is completely blocked, wire should slip at the feeder (see pressure adjust- ment above).Cut wire off. Close cover. Ref. 156 929-A / Ref. 150 922 / Ref. 156 930 / S-0627-A OM-1500-4 Page 13...

  • Page 18: Setting Internal Dip Switches

    14-pin receptacle. Fac- tory set automatic run-in is inactive. OM-1500-4 Page 14 This illustration shows the factory setting of S1. In the DIP switch S1 illustrations, the elevated slider on each switch is show in white.

  • Page 19: Optional Equipment Dip Switch Settings

    3-8. Optional Equipment DIP Switch Settings Remove wrapper. Install wrapper when finished. Digital Meter Functions Standard Standard High Speed High Speed Motor Motor Motor Motor Inches/Minute Meters/Minute Inches/Minute Meters/Minute Tools Needed: 1/4 in Ref. 802 946 OM-1500-4 Page 15...

  • Page 20: Section 4 - Operation

    If the welding arc does not initiate in 3 sec- onds after the gun trigger is activated, the OM-1500-4 Page 16 unit will perform a jog operation for a maxi- mum of two minutes. If the gun trigger is still...

  • Page 21: Trigger Hold Switch

    You can adjust the preset volt- age display on the wire feeder to match your power source’s display by adjusting P2 on mo- tor control board PC1. See Section 5-2 for location of P2. 802 827-A OM-1500-4 Page 17...

  • Page 22: Section 5 - Maintenance

    Replace Check cracked 14-pin cord. parts. 6 Months Blow out or vacuum inside. During heavy service, clean monthly. OM-1500-4 Page 18 Y Disconnect power before maintaining. Clean and tighten weld terminals. Check gas hose and fittings. Repair or replace...

  • Page 23: Diagnostics

    The motor error indicates that the motor has been drawing too much current for too long. To remedy this, reduce the wire feed speed or the wire feeder torque load/duty cycle. OM-1500-4 Page 19...
  • Page 24 Notes OM-1500-4 Page 20...

  • Page 25: Section 6 - Electrical Diagram

    SECTION 6 – ELECTRICAL DIAGRAM 202 246 Figure 6-1. Circuit Diagram OM-1500-4 Page 21...

  • Page 26: Section 7 - Parts List

    SECTION 7 – PARTS LIST Fig 7-3 Fig 7-2 OM-1500-4 Page 22 Figure 7-1. Main Assembly Hardware is common and not available unless listed. 802 943...
  • Page 27 ........... . OM-1500-4 Page 23...
  • Page 28 171 007 ....203 212 OM-1500-4 Page 24 Figure 7-2. Control Box Description Figure 7-2. Control Box (Figure 7-1 Item 14) WRAPPER, feeder .
  • Page 29 ......... . . OM-1500-4 Page 25 Quantity...
  • Page 30 ....182 156 ..OM-1500-4 Page 26 Figure 7-3. Drive Assembly, Wire Description Figure 7-3. Drive Assembly, Wire (Figure 7-1 Item 23) SCREW, cap stl sch .250-20 x 1.500...
  • Page 31 ............. . OM-1500-4 Page 27...
  • Page 32 Guide Intermediate Guide Inlet OM-1500-4 Page 28...
  • Page 33 Notes OM-1500-4 Page 29...
  • Page 34 Notes OM-1500-4 Page 30...
  • Page 35 Warranty Questions? Call LIMITED WARRANTY – Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants 1-800-4-A-MILLER to its original retail purchaser that new Miller equipment sold for your local after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

  • Page 36: Owner's Record

    Parts) Circuit Diagrams Welding Process Handbooks File a claim for loss or damage during shipment. 2000 Miller Electric Mfg. Co. 6/00 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters–USA USA Phone: 920-735-4505 Auto-Attended USA &...

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