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Summary of Contents for Miller Electric OM-180 800
- Page 1 Miller The Power fBlue. Tooth ~ wI~~~t~r OWNERS MANUAL OM-180 800 April 1997 Eff. w/Style Number KH17 Processes Automatic Welding Description Automatic Welding System...
- Page 3 U.S.A. registered you may need the ISO 9001 QualIty service information for your System Standard. also manufactures Miller Electric of welders related welding For information other quality your local Miller distributor products, contact receive the latest full line...
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Page 5: Table Of Contents
Descrintlon The Touch Sensor is sensing capability using voltage to the Touch Sensor to signal operation. the robot controller when the touches the weldment. contactor impedance path through source operates welding begins welding operation by sensing weld current is deenergizes. Call 1 -800-4-A-MILLER for your local... -
Page 9: Safety
PrecautioNs Safety ~1 1 Symbol Usage Watch Out! Means Warning! hazards with this procedure! shown in the adjoining symbols. Marks special safety message. Means Note; related. safety Hazards Welding shown below used throughout symbols call attention identify possible and follow the related instructions symbol, watch out,... - Page 11 Connect work cable to the work close practical welding current from prevent electric shock and fire hazards. unknown paths causing welder thaw frozen pipes. Do not Remove stick electrode from holder when not in contact use. Wear oil-free protective garments such shirt,...
- Page 13 Additional Symbols Do not install place combustible surfaces. install unit near overload building wiring sure properly sized, rated, protected ca~ cau~se Injury $ALLING UNIT lifting to lift unit cylinders, gear, gas equipment adequate capacity unit. support using lift forks move long enough extend beyond opposite...
- Page 15 ...:~::::: EMFinformation ..:..~. Considerations About And The Effects Of Low Welding Electric And Magnetic Fields from the General Conclusions Section of following quotation U.S. Congress, Office Technology Assessment, Biological Effects of Power Frequency Electric & Magnetic Pape, OTA-BP-E-53 (Washington, DC: U.S. Government Office, May 1989): ...there large...
- Page 17 CoNsignes de sØcuritØ ignift symboles Signifie Mise garde! Soyez vigilant prØsente risques danger! par des symboles adjacents message de sØcuritØ Identifie particulier. Signifie NOTA nest pas relatif a Ia sØcuritØ. relatifs Dangers soudage utilisØs symboles prØsentØs ci-apres sont manuel pour attirer votre attention et identifier los present risques danger.
- Page 19 :iE~A~~S DEI!ARC:peti:prc.. br~lures dans les yeux voquer Ia peau ~sur do larc rayonnemont gºnare des rayons visiblos (ultraviolets infrarougos) susceptibles des brOlures dans los yeux Ia peau. Des tincelles soudage. pendant muni dun Øcran do filtre Porter casque do soudage proteger votre pendant...
- Page 21 ~uppIØmentaires Dangers etlainaintenance, Ne pas placer Iappareil proximite do surfaces intllammablos. No pas installer lapparoil proximitØ produits No pas surchargor installation Øloctriquo dimonsionnØ tation ost corroctemont protØgØ lapparoil sorvico. L~A)PAREIL LA CHUTE DE bi~ser Utilisor lannoau do lovago uniquomont NON PAS los lover lapparoil, los do...
- Page 23 Principalesnormes ANSI Z49.1, Safetyin Welding Cutting, norme 550 N.W. Miami ding Society, Lejeune FL 33126 OSHA Safetyand Health Sandards, 29 CFR Documents, U.S. Government Printing Office, 20402. Recommended Safe Practice for the Preparation ting of Containers That Have Held Hazardous do lAmerican 550 N.W.
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Page 25: Introduction
2. Introduction Specifications Rating Input Power 800 A At 100% VAC, 60Hz Duty Cycle Duty Cycle Duty cycle percentage minutes that unit operate rated load without overheating. A Exceeding duty cycle unit void damage warranty. 8. Installation Switch Settrng OM-186 360 Cord Touch Sense Voltage... - Page 27 Weld Terminal On Rear Of Unit. Connect weld cable from welding to weld terminal power source of unit. rear Weld Terminal On Front Of Unit Connect weld cable from wire drive weld terminal front assembly of unit. Touch Sensor Rear Panel Receptacle Robotic Interface II Rear Panel...
- Page 29 3~Connec~nga~eSen~Leads connect voltage cord Robotic Inter sense face II when using touch function. sensing Robotic Interface II Rear Panel 4-Pin Receptacle Disconnect plug end of voltage sensing cord from 4-pin receptacle. Touch Sensor Rear Panel Voltage Sensing Receptacle Connect voltage sensing plug Touch Sensor receptacle...
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Page 31: Maintenance And
Operation To~tc~SensorOperatIon Input Power Pilot Light Pilot light when the unit Is goes connected proper supply. power Robotic Interface II sends signal to the Touch Sensor close before contactor welding begins. contactor remains closed until the welding current drops below 15 amperes which is sensed reed switch CR2. - Page 33 Factory Agent Authorized Service Factory Agent check Factory Authorized Service Agent check reed Ref. ST-aOl 888 / Ref. ST-800 Push And Turn welder wall. (see Section if necessary. reset 5.2). circuit. sensing relay CR1 and contactor replace relay CR2 and...
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Page 35: Electrical
G. Electrical Diagram Circi4tbIagr~am 0ctM2 ~-STts r14fl r~t flRIT PART RC2-4 ~IC~E F~ SB-186 REED SW1TO-4 TO R~BOT NT~AcE I NTE~~ ~ .VLTfr~ £-~t~ OM-186 360... - Page 37 Notos CM.INMO...
- Page 39 7. Parts List CompleteAssembly Hardware common available unless listed. ST~6O1 887 OM-186 360...
- Page 41 Item Dia. Part Mkgs. TERMINAL, 182665... 186098... CIRCUIT 174573... PLG1 162382... CONNECTOR & SOCKETS PLG2 CONNECTOR & SOCKETS 115094... CR2 ...186102... SWITCH, DIODE, 184193... 185846... CONTACTOR, COVER +185629... 134327... LABEL, CR1 ...059266... 9... RELAY, ...181 430... VARISTOR, 186100... CABLE, 12.139042... BUSHING, PC2...134560...
- Page 43 LIMITED WARRANTY below, warrants to equipment free of defects shipped by UEU OF ALL OTHER IMPLIED, MERCHANTABIUTY AND FITNESS. Within the replace such defects notified In failure, warranty Miller shall honor listed below In the time periods. equipment or one distributor International distributor.
- Page 45 (Servicing Parts) Circuit Diagrams Welding Process Handbooks File claim for loss damage during ship ment. 1997 Miller Miller Electric An Illinois Tool Wodcs 1635 West Spencer Appleton, 54914 International Headquarters-USA Phone: 414-734-9821 USA & Canada FAX 414-735-4134 International FAX 414-735.4125...
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