Body Panel Repair Procedure - Hyundai H-1 Repair Manual

BODY PANEL REPAIR PROCEDURE - Radiator support panel & front sidemember
5. MIG plug weld all holes and MIG butt weld at the front apron
panel and front wheelhouse.
6. Fit and clamp the front end crossmember and radiator support
panels.
7. If necessary, make temporary welds so as not to twist.
8. Measure each measurement point (Refer to the BODY DIMEN-
SIONS) and correct the installation position.
9. MIG plug weld all holes and MIG butt weld to the front pillar outer
panel.
10. Clean and prepare all welds, removing all residue.
11. Apply the two-part epoxy primer to the interior of the welded
parts.
12. Apply an anti-corrosion agent to the panel which is repaired or
replaced (Refer to the CORROSION PROTECTION).
13. Prepare exterior surfaces for priming, using wax and grease
remover.
14. Apply metal conditioner and water rinse.
15. Apply conversion coating and water rinse.
16. Apply the two-part epoxy primer.
17. Apply the correct seam sealer to all joints carefully (Refer to the
BODY SEALING LOCATIONS).
18. Reprime over the seam sealer to complete the repair.
19. After completing body repairs, carefully apply under coating to
the front sidemember and wheelhouse.
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RFAC4220
RFAC4230
RFAC4240
RFAC4250