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Band-it IT5000-C Operating Manual

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Operating
IT5000-C / IT6000-C
Manual
3/8" IT Tool
IT5000-C / IT6000-C
®
3/8" BAND-IT
Pneumatic IT Tools
Patent Pending
BAND-IT-IDEX, Inc.
Document # P48850 Rev. C
A Unit of IDEX Corporation
© Copyright
www.BAND-IT-IDEX.com
4799 Dahlia Street
BAND-IT-IDEX, Inc. 2015
Denver, CO 80216-3070 USA
All rights reserved
P: 1-800-525-0758
Page 1 of 36
F: 1-800-624-3925

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Summary of Contents for Band-it IT5000-C

  • Page 1 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool IT5000-C / IT6000-C ® 3/8” BAND-IT Pneumatic IT Tools Patent Pending BAND-IT-IDEX, Inc. Document # P48850 Rev. C A Unit of IDEX Corporation © Copyright www.BAND-IT-IDEX.com 4799 Dahlia Street BAND-IT-IDEX, Inc. 2015...
  • Page 2 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Topic Page Description Page # Safety Safety Guidelines 3 - 5 Tool Overview Introduction Model Identification & Options Review 6 - 7 Tool / Component Identification 8 - 9 Air System Requirements...

  • Page 3: Safety Guidelines

    Manual 3/8” IT Tool Safety Guidelines This equipment has been tested by BAND-IT-IDEX and is safe to use providing that the proper safety precautions are observed. DANGER—Misuse of this equipment may result in serious injury to personnel. • Only use the equipment for its intended purpose, as described in this manual •...
  • Page 4 3/8” IT Tool Directives de sécurité / Garantie Cet équipement a été examiné par BAND-IT et est sûr pour employer fournir qu'on observe les mesures de sécurité appropriées. Danger-Abusez de cet équipement peut avoir comme conséquence des dommages sérieux au personnel.
  • Page 5 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Safety Guidelines Environmental operating conditions are defined as: • For Indoor Use ONLY • Temperature range from 5° C to 40° C • Max relative humidity 80% for temperatures up to 31° C. Allowable humidity then decreases linearly to 50% at 40°...

  • Page 6: Tool Overview

    Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Tool Overview This machine is designed to automatically install clamps with repeatability and control. • The tool consists of a tension system and a cutting system, both pneumatically controlled. • The pneumatic system can be adjusted to provide appropriate clamp force for different applications.
  • Page 7 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool IT Tool Options • Any IT tool can be ordered as a stand alone tool or with accessories. Accessories packages all include a pneumatic air flow regulator. Additional accessories vary depending on the tool options.
  • Page 8 Cover Knife and Cutter Blade (see below) Maintenance Cover w/ Tension Block Assembly ® ® IT5000-C / 3/8” JR Clamps IT6000-C / 3/8” Tie-Lok Ties “JR” on Cutter Blade “TL” on Cutter Blade No Punch in Knife Punch in Knife 3/8”...
  • Page 9 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Identification of Standard Accessories Coiled Air Lines Air Regulator Module Packaging Option 0: Box includes IT tool, owners manual, air controller module, coiled air line, hex keys and fittings Packaging Option 1: Box includes the IT tool and manual only BAND-IT-IDEX, Inc.
  • Page 10 The BAND-IT Air Controller Module includes a filter to meet particle requirements. BAND-IT recommends the use of an Air Booster System to address the potential problems associated with low air supply, including: •filters and dries the air supply...
  • Page 11 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Air Control Regulator Assembly (I56090) 1/8” Quick Disconnects Connect tool air hoses Air Shut-Off Valve Air Supply 100-150 psi Quick Disconnect Comes with “Industrial” installed, also supplied with Tru-Flate fitting. Alternatively connect with Muffler any ¼”...
  • Page 12 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Regulator Mounting Holes For proper performance the air control module must be mounted and operated in a horizontal position as shown on the previous page. Below is the layout for the mounting hole locations dimensioned in inches.
  • Page 13 Connect Air Controller Module to air source (assure air supply meets requirements on “Air System Requirements” page) and turn RED Shut-off Valve to pressurize tool (supply position). ® ® IT5000-C / 3/8” JR Clamps IT6000-C / 3/8” Tie-Lok Ties Cut-Off...
  • Page 14 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool ® ® Tie-Lok Tie / Jr Clamp Installation Procedure (Tie-Lok Tie only) Lace the tie snug around the assembly and locate the buckle in the target location. Band should be applied to a uniform solid...
  • Page 15 3/8” IT Tool IT Tool Orientation Requirements The BAND-IT Pneumatic IT Tool must be used correctly in order to reliably install a clamp. Part of ensuring that the tool is producing a strong lock is making sure that it approaches the application correctly and the fixture configuration allows repeatability of application.
  • Page 16 Locking Dimple The IT5000-C forms a locking lip on the preformed JR clamp and cuts the remaining tail. When installing a JR clamp, a visual check is recommended to verify the presence of the locking lip after the clamp has been applied.
  • Page 17 Do not install clamps on tapered surfaces or on tube bends • Tie-Lok & JR Clamp advised min installed diameter is 1” For specific questions contact BAND-IT-IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for more information. BAND-IT-IDEX, Inc. Document # P48850 Rev. C A Unit of IDEX Corporation ©...
  • Page 18 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Dimple Clip Guide (IT6000 only) • The dimple clip is designed to eliminate the occurrence of undetectable loose ties. This provides a positive visual indicator to identify good vs. bad tie installation.
  • Page 19 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Adjustable Support Arm / Handle for Hand Use • Using a hex key (supplied), adjust the Support Arm/Handle to ergonomically match the operators hand. • Be sure not to adjust the Handle too far...
  • Page 20 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool IT Tool Clearance Requirements There are three common considerations for tool clearance Channel Flat width (D) • Must be wider than the blade (A) 0.96” [24.4mm] Raised width (E) • Must be wider than flip cover (B) 1.38” [35.1mm] when between 0.23”...
  • Page 21 Manual 3/8” IT Tool Fixture Hanger At a minimum BAND-IT recommends that the tool be connected to a weight balancer or be mounted in a fixture that will provide adequate rotation during operation. • Support boom & Balancer • 4 axis of movement...
  • Page 22 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Fixture Mounting Holes Three additional fixture mounting holes are available to assist with mounting the tool. Thread size is M5 for all holes. One hole is utilized to attach and lock the tool body cover to the tool body.
  • Page 23 2-way & 3-way valves included below. The valve should be set up in the normally closed mode and upon opening the circuit a supply of air is provided. • The customer is responsible for incorporating this tool into their process. BAND-IT-IDEX is available to provide advice and recommendations. Remote trigger: 2-way valve...
  • Page 24 AC series male receptacle. Mounting Hole: ½”-14 NPT .85” diameter clearance hole for ½”-14 lock nut Contact BAND-IT IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for any questions not addressed above. BAND-IT-IDEX, Inc. Document # P48850 Rev. C A Unit of IDEX Corporation ©...
  • Page 25 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Trouble Shooting Guide: Unable to Achieve Tension If the tool fails to fully tension the clamp: Failure to fully tension the clamp can be caused by a variety of factors. The two most common factors are incorrect tension pressure and problems with the grippers.
  • Page 26 Check knife and blade for Replace as necessary. excessive wear or chips on the cutting edges. Contact BAND-IT-IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for repair on any issues not addressed above. BAND-IT-IDEX, Inc. Document # P48850 Rev. C A Unit of IDEX Corporation ©...

  • Page 27: Preventative Maintenance

    BAND-IT for service. Pneumatic components must be serviced by BAND-IT in order to assure proper tool performance after a repair. Clamps...

  • Page 28: Maintenance Replacement Parts

    Several fasteners require Loctite, Blue - Medium strength. Please have both the tool model and serial numbers available when calling the factory for service or assistance. Contact BAND-IT-IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for more information. Part numbers are subject to change.
  • Page 29 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Maintenance Cover Important: Before disassembling tool, be sure to shut-off air supply on the Control Module. Note: This tool uses metric fasteners. 1) Remove the two e-style retaining rings and two clevis pins.
  • Page 30 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Tension Block Inspection & Replacement Disassembly & Inspection: Remove the two Compression Springs. Remove Tension Gripper and Tension Block pin from the Tension Block. Tension Gripper — Look for worn spots or other damage.
  • Page 31 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Cutter Blade Inspection & Replacement Removal & Installation: Remove the four M4 screws with a 3mm hex key. This can occur with the tool fully assembled. Pull the cutter blade off of the two alignment pins in the tool head.
  • Page 32 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Tool Body and Linkages 1) Remove the three cap screws (4mm hex) and the one flat head screw (3mm hex) as shown. 2) Remove the side cover after screws are removed. The side cover is a close fit and may require a screwdriver to pry off near the tension arm.
  • Page 33 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Knife Inspection & Replacement Remove the one cutoff link and two pins shown Remove the tool head by removing one flat head screw (3mm hex) on opposite side Remove tool head assembly by sliding it along keyway in tool body...

  • Page 34: Maintenance: Lubrication

    Lubricate tool cavity as shown with red arrows below. Also, lubricate the inside surfaces of the maintenance cover (shown below). BAND-IT recommends lubrication every 25,000 clamps. Dirty environments may require more frequent intervals. Inspect all mechanical linkages for lubrication and proper placement. Refit cover.
  • Page 35 Operating IT5000-C / IT6000-C Manual 3/8” IT Tool Maintenance: Cutoff Timing Adjustment Remove the two cap screws in the Handle Cover with a 4mm hex key. Remove cover and lay aside during their removal. The valve used to adjust timing is highlighted in the picture below.

  • Page 36: Warranty

    Tool sales may include up to 12 month limited warranty. Limited meaning that wear parts are not included, such as blades and grippers. • BAND-IT must be given the opportunity to physically examine all warranty claims. • Tools found with severe abuse or unapproved modifications may void warranty upon BAND-IT’s discretion.

This manual is also suitable for:

It6000-c