Greenfire GF40 Owner's Manual
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Greenfire GF40 Owner's Manual

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P
LEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-
BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
Contact your building or fire officials about restrictions and installation
WARNING:
Improper installation, adjustment, alteration,
s e r v i c e
o r
m a i n t e n a n c e
injury, property damage, or loss of life.
Refer to this manual. For assistance or
additional information consult an
installer or service agency.
Tested by:
4001609
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
919-557
Freestanding Pellet Stove
PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
inspection requirements in your area.
c a n
authorized
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Greenfire
OWNER'S MANUAL
Do not store or use gasoline or other flammable
c a u s e
vapours and liquids in the vicinity of this or any other
appliance.
Installation and service must be performed by an
authorized installer or service agency.
GF40
®
FOR YOUR SAFETY:
09.24.15

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Summary of Contents for Greenfire GF40

  • Page 1 Greenfire GF40 ® OWNER’S MANUAL Freestanding Pellet Stove LEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET- BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. Contact your building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2 The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit. Rates: This manual describes the installation and operation of the Regency GF40 pellet heater. This heater meets the 2015 U.S. Environmental Protection Agency’s wood emission limits for wood emission limits sold after May 15, 2015.

  • Page 3: Table Of Contents

    Horizontal Exhaust Through Wall Installation: .....16 Warranty ..............36 Through Wall Vertical Rise Horizontal Termination Exclusions and Limitations ..........39 Installation - Freestanding:: .........17 Inside Vertical Installations: .........18 Outside Vertical Installations: ........18 Hearth Mount Installation:..........19 Thermostat Install: ............20 GF40 Freestanding Pellet Stove |...
  • Page 4 Hopper Capacity: up to 67 lb (28 Kg) Voltage: 110 - 120 V Max Current: 4.1 Amps Consumption on High: 3.1 lb/hr (1.4 Kg/hr)* Consumption on Low: 1.3 lb/hr (0.6 Kg/hr)* (Note: Consumption will vary with the type of fuel used.) | GF40 Freestanding Pellet Stove...
  • Page 5 This is a copy of the safety label that accompanies each GF40 . We have printed a copy of the contents here for your reference. On the GF40 the safety label is located on the underside of the hopper lid.

  • Page 6: Installation

    Homes and Air Tight Homes (R2000) or where required by local codes. If you have any questions with regards to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments. | GF40 Freestanding Pellet Stove...

  • Page 7: Safety Warnings & Recommendations

    CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and clean the exhaust vent semi-annually or every two tons of pellets. GF40 Freestanding Pellet Stove |...
  • Page 8 FPI HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, FPI GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, FPI ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S). SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE | GF40 Freestanding Pellet Stove...
  • Page 9 Since FPI has no control over the quality of pellets that you use, we assume no liability for your choice in wood pellets. Store pellets in a dry area at least 36” (1 m) away from the pellet stove. GF40 Freestanding Pellet Stove |...
  • Page 10 4. Use a 7/16 wrench or socket to remove the three shipping bolts holding the unit to the pallet, see Figure 1. Tools Required: -T-20 screwdriver or drill bit -7/16” Wrench or Socket Figure 1: Shipping Bolt Removal 10 | GF40 Freestanding Pellet Stove...
  • Page 11 Figure 2: Hearth Pad Install GF40 Freestanding Pellet Stove |...

  • Page 12: Clearances To Combustibles

    Pad with a minimum R Value of at least 0.84 must be placed underneath the unit and extend six inches in front of the unit measured from the glass. If the GF40 is installed on carpet the use of a solid non combustible Hearth Pad must be used under leveling legs.
  • Page 13 5. If the unit is incorrectly vented or the air to fuel mixture is out of balance, a slight discoloration of the exterior of the house might occur. Since these factors are beyond the control of FPI, we grant no guarantee against such incidents. NOTE: Venting terminals shall not be recessed into walls or siding. GF40 Freestanding Pellet Stove |...

  • Page 14: Exhaust And Intake Locations

    If vented horizontally, joints shall be made gas tight with aluminum foil duct tape. Heights may change if leveling legs are adjusted. Figure 7: GF40 Inlet and Outlet Location. 14 | GF40 Freestanding Pellet Stove...

  • Page 15: Mobile Home Installation

    ” Lag Bolts Ground Wire Directly to Metal Chassis Securely Fastened Figure 8: Mobile home installation. orner hrough nStallatIon Minimum clearances must be maintained for a corner installation as shown in figure 9. Figure 9: Corner Installation. GF40 Freestanding Pellet Stove |...

  • Page 16: Horizontal Exhaust Through Wall Installation

    ** Note :A termination cap is highly recommended however to keep rodents, small animals, etc away as this can be easily accessed with simply having a 45 degree elbow in place. Figure 11: Venting to use with straight through wall Installation. 16 | GF40 Freestanding Pellet Stove...

  • Page 17: Through Wall Vertical Rise Horizontal Termination

    Horizontal frame for thimble Wall strap Wall framing Concrete Wall Clean out tee Clean out tee Wall thimble Figure 12: Venting horizontally with rise. Figure 13: Venting with concrete wall behind unit . GF40 Freestanding Pellet Stove |...

  • Page 18: Inside Vertical Installations

    4. Ensure that the rain cap is approximately 24” (600 mm) above the roof. 3" (7.5 cm) Clearance 5.5" (14 cm) Support bracket Tee with cleanout Type "PL" vent Figure 15: Outside Vertical Installation. 18 | GF40 Freestanding Pellet Stove...

  • Page 19: Hearth Mount Installation

    PL vent) Flexible vent connector (use this 5 foot [152cm] section of pipe to vent past fireplace damper or small shelf) Fireplace damper location Clean out tee Existing fireplace Figure 17: Freestanding hearth mount installation overview. GF40 Freestanding Pellet Stove |...

  • Page 20: Thermostat Install

    5. Reverse steps 3-1 Connect Thermostat wires here. Figure 26: Thermostat wire location Circuit board location Plastic bushing Figure 26a: Circuit board location 20 | GF40 Freestanding Pellet Stove...
  • Page 21 The two most likely causes are Convection Fan failure or High Limit Switch failure. Either one needs to be properly diagnosed and rectified. Since this is a safety switch it should never be by-passed for any reason other than the service technician to test the operation. GF40 Freestanding Pellet Stove |...

  • Page 22: Operating Instructions

    (3) minutes before it turns off. NEVER unplug a unit that is running! DO NOT unplug unit while Combustion fan is running. Unplugging may cause smoke to be released into the home. 22 | GF40 Freestanding Pellet Stove...

  • Page 23: Damper Set-Up

    4. If the stove has excesses ash build-up in the liner on the higher settings the Feed Rate Trim should be trimmed down a setting at a time until the problem improves (Factory setting is #4). GF40 Freestanding Pellet Stove |...

  • Page 24: Routine Cleaning & Maintenance

    ” wrench or socket, Brush, Soft Cloth, Vacuum with fine filter bag Figure 32: GF40 Burn pot and Liner BURNER POT AND LINER (2-3 days) Every two to three days (when the unit is cold), remove the burn-pot liner from the stove. Using a metal scraper, remove material that has accumulated or is clogging the liner’s holes.

  • Page 25: Routine Cleaning And Maintenance

    Using a ” socket, loosen the six rotate to access rotate cover to remove screws in the ash box compartment; four on the back. Figure 34: GF40 Clean-Out Covers. • Rotate the back cover counter clockwise GF40 Freestanding Pellet Stove |...
  • Page 26 This will allow for optimal heat transfer to convection air. Figure 35: GF40 Heat Exchanger Tubes removal of fIrebox panelS • Open the door, remove the door, burn pot and burn pot liner.
  • Page 27 Use the same retainers to secure the glass in place, make sure glass is properly seated in the cast door before tightening screws. Do not strike or slam door shut this can cause glass to break. The use of substitute glass materials is prohibited use only part 50-2942. GF40 Freestanding Pellet Stove |...

  • Page 28: Troubleshooting

    If the motor fails to reach a 0.10” W.C. readings, then replace the Combustion Blower. 3. The exhaust motor will not function normally. Open the left side access panel; check all connections against the wiring diagram. See “2. The stove will not operate when hot.” section. 28 | GF40 Freestanding Pellet Stove...
  • Page 29 NOTE: If the system light is flashing the Control Board has complete control of the unit. When the units system light becomes solid then control of the unit is given back to the operator. If there is no control of the Heat Level button make sure the thermostat is calling for heat. GF40 Freestanding Pellet Stove |...
  • Page 30 Check to see if the stove needs a more complete cleaning. Turn the Heat Level up slightly (poor quality pellets will require slightly higher settings). Did the power go out? Contact your local Dealer for service. 30 | GF40 Freestanding Pellet Stove...

  • Page 31: Wiring Diagram

    Blue Thermostat Common 5 Amp Fuse Ignitor Black White Orange Orange Purple Purple Convection Blue White Blower Yellow Grey Grey Yellow Auger Brown White Motor Brown Orange High Limit Orange Temperature Sensor Connect Thermostat Here GF40 Freestanding Pellet Stove |...

  • Page 32: Parts List

    BOTTOM CABINET SIDE BRACKETS GF40-029 TOP CABINET SIDE BRACKETS GF40-030 OUTER DOOR HINGE PINS GF40-031 AUGER STOP PLATE GF40-033 HOPPER LID GF40-034 TOP TRIM GF55-033 3” STARTER PIPE GF40-039 STEEL DOOR LATCH GF40-037 FIREBOX LINERS 32 | GF40 Freestanding Pellet Stove...
  • Page 33 GF55-006 CIRCUIT BOARD FUSE (2 PCS) GF55-047 5/8” ID AUGER COLLAR WITH SCREW GF40-045 WIRE HARNESS GC60-004 AUGER STOPS (CLEAR TUBE) GF55-023 BURNPOT SCRAPER TOOL GF55-048 CLEANING BRUSH GF40-049 DOOR TOOL GF40-919-557 GF40 USERS MANUAL GF40 Freestanding Pellet Stove |...
  • Page 34 GF40 - STEEL 34 | GF40 Freestanding Pellet Stove...
  • Page 35 GF40 - Components GF40 - COMPONENTS GF40 Freestanding Pellet Stove |...
  • Page 36 36 | GF40 Freestanding Pellet Stove...

  • Page 37: Warranty

    #, type of unit, problem, and part or parts requested. A copy of the bill of sale/ proof of purchase must also accompany any submitted claims, without this information the warranty will be invalid. To the Distributor: Sign and verify that work and information are correct. GF40 Freestanding Pellet Stove |...

  • Page 38: Warranty

    17. Damage to plated surfaces caused by fi ngerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty. 18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces. 38 | GF40 Freestanding Pellet Stove...
  • Page 39 Retain all receipts for both service and/or parts which may have been replaced. Lack of service/ maintenance is the largest contributor to malfunction of an appliance and is not covered under the terms of this warranty. GF40 Freestanding Pellet Stove |...
  • Page 40 Register your Regency warranty online ® www.regency-fire.com Reasons to register your product online today! • View and modify a list of all your registered products. • Request automatic email notification of new product updates. • Stay informed about the current promotions, events, and special offers on related products.

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