Fly Synthesis STORCH CL Maintenance Manual
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Fly Synthesis STORCH CL Maintenance Manual

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STORCH
CL, HS, S VERSION

MAINTENANCE MANUAL

(VALID FOR ROTAX 912 UL/S, 582 UL DCDI AND JABIRU 2200 ENGINES)
01
20/apr/05
Updated manual
M. Fiorindo
R. Ciotti
R. Ciotti
Num.
Date
Description
Preparation
Verify
Approvation
REVISION
The FlySynthesis s.r.l. it reserves him to terms of law the exclusive ownership of the present and it also forbids the partial reproduction of it.

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  • Page 1: Maintenance Manual

    STORCH CL, HS, S VERSION MAINTENANCE MANUAL (VALID FOR ROTAX 912 UL/S, 582 UL DCDI AND JABIRU 2200 ENGINES) 20/apr/05 Updated manual M. Fiorindo R. Ciotti R. Ciotti Num. Date Description Preparation Verify Approvation REVISION The FlySynthesis s.r.l. it reserves him to terms of law the exclusive ownership of the present and it also forbids the partial reproduction of it.

  • Page 2: Log Of Revisions

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 2 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual Log of revisions All revisions to this Maintenance Manual must be recorded in the following table.

  • Page 3: Log Of Effective Pages

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 3 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual Log of effective pages...
  • Page 4 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 4 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual INDEX...

  • Page 5: Maintenance Schedule

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 5 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 1. ROUTINE MAINTENANCE...

  • Page 6: Fig. 1 Routine Maintenance Table

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 6 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual fig. 1 Routine Maintenance Table...

  • Page 7: Daily Inspection

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 7 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual PRE-FLIGHT INSPECTION Refer to related paragraph of Flight Manual - last issue.
  • Page 8 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 8 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual For aircraft equipped with ROTAX 582 UL engine:...
  • Page 9 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 9 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 10-HOURS INSPECTION Ensure that the ignition key is REMOVED.
  • Page 10 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 10 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 20-HOURS INSPECTION Ensure that the ignition key is REMOVED.
  • Page 11 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 11 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 50-HOURS INSPECTION Ensure that the ignition key is REMOVED.
  • Page 12 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 12 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual strut Remove the lower screw located in the cylinder bottom and the upper one located in the completely drain the existing oil.
  • Page 13 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 13 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 100-HOURS INSPECTION Ensure that the ignition key is REMOVED.
  • Page 14 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 14 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 150-HOURS INSPECTION...
  • Page 15 Identification: MM 002 Rev 01 Storch CL, HS, S Page: 15 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 1.10 200-HOURS INSPECTION OR TWO-YEAR INSPECTION (whichever occurs first).

  • Page 16: Annual Inspection

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 16 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual 1.12 ANNUAL INSPECTION Ensure that the ignition key is REMOVED.

  • Page 17: Fig. 2 Lubricants And Sealants

    Identification: MM 002 Rev 01 Storch CL, HS, S Page: 17 of 26 Date: 20/april/2005 Maintenance Manual Issued: M. Fiorindo Verify: R.Ciotti (for Rotax 912 UL/S, 914 UL and Approval: R. Ciotti Jabiru 2200 version) Revisions description: Updated manual LUBRICATION Effective lubrication forms the most important single item in the servicing of any mechanical equipment.

  • Page 18: Fig. 3 Routine Maintenance Schedule - Power Plant

    fig. 3 Routine Maintenance Schedule - Power plant 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 Inspection / Checks --- Hours 1. torque exhaust manifold bolts 2. Torque cylinder head nuts (air-cooled engines only) 3.
  • Page 19 Identification: 002 Rev 01 Maintenance Manual Page : 19/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual Inspection / Checks --- Hours 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 13.
  • Page 20 Identification: 002 Rev 01 Maintenance Manual Page : 20/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual Inspection / Checks --- Hours 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 21.
  • Page 21 Identification: 002 Rev 01 Maintenance Manual Page : 21/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual Inspection / Checks --- Hours 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 31.

  • Page 22: Fig. 4 Special Inspections Only For Rotax 912 Engine

    Identification: 002 Rev 01 Maintenance Manual Page : 22/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual fig. 4 Special Inspections Only for Rotax 912 Engine...

  • Page 23: Fig. 5 Routine Maintenance Schedule - Airframe

    Identification: 002 Rev 01 Maintenance Manual Page : 23/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual fig. 5 Routine Maintenance Schedule - Airframe...
  • Page 24 Identification: 002 Rev 01 Maintenance Manual Page : 24/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual Inspection / Checks --- Hours 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 9.
  • Page 25 Identification: 002 Rev 01 Maintenance Manual Page : 25/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual Inspection / Checks --- Hours 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 13.
  • Page 26 Identification: 002 Rev 01 Maintenance Manual Page : 26/26 Date: 20/april/2005 Storch CL, HS, S Preparation: M. Fiorindo Verify: R.Ciotti (valid for Rotax 912 UL/S, 582 UL Approvation: R. Ciotti DCDI and Jabiru 2200 engines) Revisions description: Updated manual 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 Inspection / Checks Hours 20.

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