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Curtis GEM-120A Service Manual
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Model:
● GEM-120A
CAUTION:
Equipment must be
installed to comply
with applicable federal, state,
and local plumbing/electrical
codes.
CAUTION: Follow
this setup procedure
before attempting
to use this unit. Failure to
follow these instructions can
result in injury and/or void of
warranty.
CAUTION: DO NOT
connect the unit to
hot water supply.
The inlet valve is not rated for
hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
Service Manual – GEM-120A Satellite Brewer
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance
should be performed by an authorized Wilbur Curtis Company Service Technician.
DO NOT immerse the unit in water or any other liquid
To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user serviceable
parts inside.
Keep hands and other items away from hot areas of the unit during operation.
Never clean with scouring powders or harsh chemicals.
SYMBOLS:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
INSTALLATION
This Curtis unit is pre-set and ready to go from the factory.
Factory settings for this unit are:
• Brew Temperature = 200°F
• Brew Volume = Set to vessel requirements (1 Gallon).
System Requirements:
• Water Supply 20 – 90 psi (minimum flow rate of 1 gpm)
• Electrical: See electrical schematic.
SETUP STEPS
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine
should be consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. Air must
be purged from the cartridge prior to connection to equipment. In areas with extremely hard
water, we highly recommend the use of a Curtis approved water filter. For our full line of filters,
please log on to www.wilburcurtis.com.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so
that the unit can be moved for cleaning.
2. This unit must be installed with adequate back-flow protection to comply with applicable federal,
state and local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized,
installed and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of
the unit), the water tank will begin to fill. When the water level in the tank reaches the probe, the heating
element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature (fac-
tory setting of 200°F). When the water temperature in the heating tank is ready, the green "BREW WHEN
LIT" light will come on.
For the latest specifications and information go to www.wilburcurtis.com
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urtis
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Summary of Contents for Curtis GEM-120A

  • Page 1 In areas with extremely hard warranty. water, we highly recommend the use of a Curtis approved water filter. For our full line of filters, please log on to www.wilburcurtis.com. CAUTION: DO NOT...
  • Page 2: Daily Cleaning

    BREWING 1. Brewer should be ON (Confirm at rear toggle switch, then press the ON/OFF button). The Brew When Lit light should be on. 2. Place an empty satellite under the brew basket and press the warmer switch to pre-heat the satellite. 3.
  • Page 3 CLEANING THE SATELLITE SERVER 1. Empty any remaining coffee from the satellite server. 2. Fill the liner with a mild detergent solution and let it stand for 10 to 15 minutes. 3. After about 15 minutes take a sponge brush and scrub out the stainless steel liner. 4.
  • Page 4: Troubleshooting

    TROUBLE SHOOTING PROBLEM: WATER DOES NOT FLOW INTO HEATING TANK SOLUTION POSSIBLE CAUSE 1. Water line turned off or Open the water line and make sure water flows to the brewer. filter clogged up. 2. Water inlet valve coil Turn off brewer. Disconnect wires from water inlet coil terminals and burned out. connect a power cord to the terminals. Plug cord into a 110v outlet and verify that water flow when plugged in and stops when cord is disconnected. If valve does not respond to this test, replace the valve.
  • Page 5 TROUBLE SHOOTING PROBLEM: WATER IN TANK DOES NOT GET HOT OR WATER TEMPERATURE TOO LOW SOLUTION POSSIBLE CAUSE 10. Defective thermostat. Thermostat may be cutting off before the water temperature reaches operating temperature. Do not try to reset the thermostat. Replace it. PROBLEM: WATER NOT FLOWING FROM Spray head. SOLUTION POSSIBLE CAUSE 11. Water level is too low Check water level in tank. If water is not flowing into the tank, re- in heating tank.
  • Page 6 GEMINI 120A Parts List - 6 -...
  • Page 7 GEMINI 120A Parts List ITEM № PART № DESCRIPTION WC-3621-101* BREW CONE, NON-METAL UNIVERSAL (WITH SPLASH POCKET) WC-603-101K-GEM* KIT, RETROFIT TIMER BREW SELECTOR 120V GEM-120A/12 WC-608-101K* KIT, LIQUID LEVEL CONTROL BOARD RETROFIT WC-2936* SPRAYHEAD, RED (Ø.131) WC-5527K* KIT, PROBE WATER LEVEL O-RING & NUT CURTIS WC-3920-01 LABEL, SWITCH PANEL GEM-120A CURTIS 6A WC-3920T LABEL, SW PANEL GEM-120A CURTIS (OLDER UNITS) WC-904-04* KIT,ELEMENT, HEATING 1.6KW120V W/JAM NUT & SILICONE O-RING 7A WC-906-04 KIT, ELEMENT, HEATING 2KW 220V W/JAM NUT & SILICONE O-RING WC-1200 CORD, 14/3 SJTO 6' BLK W/PLUG WC-826L* VALVE, INLET 1 GPM 120V 10W ALP/AP/TLP GREY BODY WC-504* THERMOSTAT, CAPILLARY SPST 250V 25A GEM WC-3763* KIT, DUMP VALVE FOR WC-889, WC-817 WC-817* VALVE, DUMP RIGHT 120V 12W W/RECTIFIER AP/GEM WC-1809 FAUCET, PS/HPS SERIES HOT WTR 1/2-20 UNF AP/ALP WC-207...
  • Page 8 BRACKET, GAUGE GLASS GEM-3 WC-1901A-103K KIT, SHANK ASSY, FAUCET W/SHIELD BASE & O-RING WC-1901A SHANK, FAUCET W/SHIELD BASE WC-1800 FAUCET,"S" SERIES BLK LOCKING 1-1/32-14 UNS CURTIS WC-3705* KIT, FAUCET S SERIES NONLOCK USE ON WC-1800 WC-3503* LEG, 3/8"-16 STUD SCREW BUMPER WC-37102*...
  • Page 9 ELECTRICAL DIAGRAM – GEM120A-10 - 9 -...
  • Page 10 ELECTRICAL DIAGRAM – GEM120A-63 - 10 -...
  • Page 11 ELECTRICAL DIAGRAM GEM 5 & 8 ROUGH-IN DRAWING GEM-120A ROUGH-IN DRAWING GEM-3 & GEM-5 - 11 -...
  • Page 12 The warranty covers original equipment at time of purchase only. Wilbur Curtis Co., Inc., assumes no responsibility for substitute replace- ment parts installed on Curtis equipment that have not been purchased from Wilbur Curtis Co., Inc. Wilbur Curtis Co., Inc. will not accept any responsibility if the following conditions are not met.