Kipor KDD03 Operation Instructions Manual page 5

Check and fill of fuel
Check and filling of oil level in brake fluid cup . 26
Check of cleaning agent in windshield washer 26
Grease filling position at working machine of
shovel .............................................................. 26
Grease filling on universal joint ...................... 27
Grease filling on center pin.............................. 27
Filling grease on shaft of connection device.... 27
Filling grease on steering cylinder pin ........... 27
Check of tyre pressure, wearing, damage and
loosened bolt ................................................ 27
Check working of steering wheel ................... 27
Check contamination and damages of license
plate ................................................................ 27
Check each lamp and instrument .................... 27
Check working status of horn .......................... 27
Rear mirror check ......................................... 27
Oil or water leakage check ........................... 27
Check and cleaning of cooling fan and engine oil
cooling fan .................................................... 28
Check effectiveness of parking brake ............ 28
Check function of brake pedal ....................... 28
Check and tightening each bolt and nut .......... 28
Check for electrical wiring for any disconnection,
short circuit and loosened joint ...................... 28
Cleaning of batteries, wiring and silencer ........ 28
5.3 Precaution for vehicle washing.................. 28
5.4 Periodic inspection and maintenance ........ 28
List of period check and maintenance ............. 29
5.5Check and maintenance every 50 hours .... 30
Batterycheck.................................................... 30
Drainage in fuel ............................................... 30
Water drainage of oil-water separator ............. 30
Replacement of element of engine oil filter...... 32
5.6Check and maintenance every 200 hours .. 31
Check and adjusting of tension of fan belt....... 31
Check radiator pipe ......................................... 31
Cleaning and check off air filter element.......... 31
5.7Check and maintenance every 250 hours .. 31
Check and tightening of nuts on tyre hubs ...... 31
Replacement of engine oi .............................. 31
5.8Check and maintenance every 500 hours .. 32
Replacement of suction filter element in hydraulic
oil tank ............................................................. 32
Check and filling of oil in differential case at front
.................................... 26 and rear half shaft ............................................ 32
Replacement of element of oil return filter ....... 33
5.9 Check and maintenance every 1000 hours....
......................................................................... 33
Replacement of engine oil in differential case at
front and rear half shaft .................................. 33
Replacement of oil-water separator filter ......... 33
Replacement of hydraulic oil in working oil tank ..
......................................................................... 34
5.10Maintenance every 1000 hours or one year
......................................................................... 34
Replacement of element of air filter ................. 34
5.11Check and repair once every 2000 hours . 34
Check of DC generator and battery motor ....... 34
5.12 Check and repair once every two years ... 34
Check and replace of pipes ............................. 34
Using method of antifreeze
5.13 Use of tyres.............................................. 35
Tyres maintenance ....................................... 35
Tyre pressure ............................................. 35
Replacement of tyre ....................................... 35
Installation direction of tyre ........................... 35
5.14 Check and use of batteries .................... 36
Check and maintenance of battery .................. 36
Precaution while battery charging.................... 36
Check of battery fluid level............................... 36
5.15 Periodic replacement of safety parts........ 37
5.16 Maintenance for long-term storage .......... 37
Replacement of radiator pipe........................... 34
Replacement of cooling water.......................... 34
5.17 Check of electrical wiring and use of fuse....
......................................................................... 37
Fuse replacement .......................................... 37
6. Reason and solution
6.1 Engine failure ........................................... 38
6.2 Driving........................................................ 39
6.3 Hydraulic.................................................. 40
6.4 Pulling method when failure occurs ........... 41
7. Attached table
7.1 Main technology parameters.................... 42
7.2 Recommended lubricate oil, lubricate and fuel
....................................................................... 44
7.3 Selective parts and assistant tool............... 44
.......................... 35