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PEGAS Evolution Operating Instructions Manual

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Evolution
OPERATION MANUAL
www.bEERINNOvATIONs.cOM/Evolution_operation_manual
1
OPERATION MANUAL

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  • Page 1 Evolution OPERATION MANUAL www.bEERINNOvATIONs.cOM/Evolution_operation_manual OPERATION MANUAL...

  • Page 3: Table Of Contents

    6. Changeover of the universal bottle holder mechanism 7. Dispensing procedure 8. Device maintenance 9. Troubleshooting 10. Safety measures 11. Additional information 12. Disassembling the flow switch 13. Assembling the flow switch Pegas Evolution Device diagram for ordering spare parts OPERATION MANUAL...

  • Page 4: Pegas Evolution Device Diagram

    11. Flat washer 12. 5/8’’ nut 13. coupling nut 14. beverage supply nipple 2. Function of Device The PEGAS Evolution device is intended for fast foam-free dispensing of foamy and/or car- bonated beverages (including beer) from pressurized containers (kegs) into plastic bottles with PcO 1810/1881 or bPF necks.

  • Page 5: Technical Data

    www.beerinnovations.com 3. Technical Data Designation Unit Value Filling capacity* l/hour 45-120 pressure when supplied to a keg 0,25-0,3 flow rate (to create backpressure)** 0,25-0,3 0,75 Device weight Gross 0,85 * Estimated when filling a two-liter bottle at 6 c or less. ** Per liter of product filled under 0.2 MPa of pressure.
  • Page 6 Mushroom Knob PG01.02.00.005 Rubber plug PG01.02.00.003 Ring PG01.02.02.002 T-connector PMK.10.00.044 clamp d=13,3 Ring 005-008-19 APH-5.00.00.802 Ring 003-005-14-2-6 GOST 9833-73 Gasket PMK.10.00.026 The following tools are required for device assembly and installation: wrench s19 wrench s24 wrench s27 Hex wrench s12 PEGAS EVOLUTION...
  • Page 7 4. PEGAS Evolution device should be assembled as follows: Make sure the device is sealed before installing the shank, make sure the device has a gasket. Using an s19 wrench, screw the shank into the 5/8” threaded hole in the body.
  • Page 8 Unscrew the coupling nut [13] from the shank. Remove the beverage supply nipple [14] gether with its gasket. Unscrew the 5/8” nut [12] and remove the flat washer [11]. The device is now ready for installation. PEGAS EVOLUTION...
  • Page 9 www.beerinnovations.com Installation of the device into a 23+ mm through hole Insert the free end of the shank into the matching hole. Place the flat washer on to the shank from the inside; tighten the 5/8” nut using an s27 wrench, secure the device in a vertical position with the 5/8”...
  • Page 10 Fix the hose with a pipe clip (not included to the package). connect the cO supply hose to the upper nipple. connect the drainage hose – to the bottom nipple. Fix the hoses with pipe clips. PEGAS EVOLUTION...
  • Page 11 G 5/8’’ • Twist the shank into the hole in such a way that the PEGAS Evolution device is in vertical position, and the gasket is pressed down to ensure a proper seal.

  • Page 12: Typical Connection Pattern

    150 mm. A drip tray needs to be installed for collecting any spillage. VIII XIII I. PEGAS Evolution Device II. beer keg III. cO gas cylinder with pressure regulator IV. cooler V. T-fitting VI. Pressure regulator VII. beer supply hose VIII.
  • Page 13 www.beerinnovations.com The following equipment is required for device connection: • beer keg with a coupler. • Gas cylinder with pressure regulator (adjustable to 0.15–0.25 MPa). • beer cooler. • beer supply from the keg and cO supply are provided through Pvc hoses (with inner diameter of 7–9mm).

  • Page 14: Changeover Of The Universal Bottle Holder Mechanism

    6. Changeover of the universal holder mechanism The PEGAs Evolution is equipped with a universal bottle holding mechanism. For beverage dis- pensing use plastic bottles with PcO 1810, PcO 1881, bPF standard necks. Unscrew the device [6] and remove the bottle holder mechanism from the unit.

  • Page 15: Dispensing Procedure

    7. Dispensing procedure before dispensing make sure the device is properly installed and connected, and that all of the joints are sealed tightly. Dispensing into plastic bottles with the PEGAs Evolution should be done as follows: Initial Position Ensure that the switch handle [1] is in its neutral position, it should be perpendicular to the shank all supplies are of.
  • Page 16 Control the process of filling the bottle by adjusting the throttle valve. If the beverage becomes too foamy – slightly close the throttle valve, if the flow is too slow – open the throttle valve. PEGAS EVOLUTION...
  • Page 17 www.beerinnovations.com Completion of Dispensing Once the bottle is filled, return the switch handle to its neutral position and open the throttle valve completely. Bottle removal wait a few seconds until the pressure in the bottle equalizes to the atmospheric pres- sure.

  • Page 18: Device Maintenance

    To clean the device a sanitary liquid should be supplied from a hose-adapted container placed at the beer keg position. The beer supply hose and the PEGAS Evolution device itself are the first ones to be washed. In order to wash the drain hose, a plastic bottle should be placed into the down-hold mechanism.
  • Page 19 • In order to stop the supply of water/cleaning agent, turn the switch valve handle to its neutral position. • Remove the bottle from the device. • Use a clean cloth to remove the remaining water/cleaning agent from the surface of the PEGAs Evolution device. OPERATION MANUAL...

  • Page 20: Troubleshooting

    Unclog the beer channel and remove Foreign objects are clogging the beer channel when the any foreign objects changeover Rubber gaskets in the beer channel have worn out Replace the worn-out gaskets valve is closed PEGAS EVOLUTION...

  • Page 21: Safety Measures

    • Do not set the device pressure to a position higher than 0.4 MPa. Regular washing and disinfection as well as a constant monitoring of the sanitary condition of the PEGAs Evolution will ensure a long life span and smooth function of the device. 11. Additional Information...

  • Page 22: Disassembling The Flow Switch

    1.2 Holding the mushroom knob with a 6mm wrench, unscrew the valves each after each using a slot head screw driver. valves with unscrewed mushroom knobs valves Rubber plug 1.3 Take out the valves, the springs and the rubber plug. springs Mushroom knobs PEGAS EVOLUTION...
  • Page 23 www.beerinnovations.com Ring PG01.02.02.002 1.4 If necessary, remove with dry soft tis- Ring 003-005-14 sue old lubricant and trace impurities from the outer surfaces of valves, springs, mush- room knobs and cam as well as from the interiors of the switch unit. Replace rubber seals (ring PG01.02.02.002 and ring 003- 005-14) on the valve, in case they have any conspicuous mechanical damages.

  • Page 24: Assembling The Flow Switch

    Attention! If the valve is not lubricat- on the bearing surface areas ed, the ring 003-005-14 may be cut off. Make sure that there is no lubricant on the switch conic bearing surface areas touching with the ring PG01.02.02.002. PEGAS EVOLUTION...
  • Page 25 www.beerinnovations.com Lubricant springs application area 2.3 Install the springs into the switch unit holes and apply a 0,55 ml coat of lubricant (see Item 2.1 for the lubricant brands) on the hole bottom under the spring between the valve shank and the body wall on one cavity, which is equal to 1/3 of its volume.
  • Page 26 Attention! Prevent thread locking Loctite 270 getting onto the ball of the spring lock. Loctite 270 application area Lock PEGAS EVOLUTION...
  • Page 27 www.beerinnovations.com self-drilling screw 3,5x25 Application area 2.8 Install the washer on the cam and firmly of the thread screw self-drilling screw 3,5x25 with a force locking (Loctite 270 not bigger than 1Nm. recommended) Attention! To prevent self-unscrewing, apply thread locking, for example Loc- tite 270, on one third of the self-drilling washer screw thread area.

  • Page 28: Pegas Evolution Device Diagram For Ordering Spare Parts

    Device diagram for ordering spare parts PEGAS EVOLUTION...
  • Page 29 www.beerinnovations.com DESCRIPTION IDENTIFICATION DESCRIPTION IDENTIFICATION № № PG 01.00.00.001 shank APH 40.03.000 DIN 439 Flat washer PMK 20.01.001 setting screw DIN 914 5/8 Nut PMK 10.00.054 sleeve PG 01.00.00.002 Nipple 00.03.001-01 switch PG 01.02.00.000 5/8 coupling Nut 00.03.002-01 self-drilling screw DIN 7981 Plug APH 40.00.008-01...
  • Page 30 www.beerinnоvations.com...

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