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Braeburn 140303 Installation Instructions Manual

Braeburn 140303 Installation Instructions Manual

Premier 3-zone
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Premier 3-Zone Controller
model 140303
Installer Guide

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Summary of Contents for Braeburn 140303

  • Page 1 Premier 3-Zone Controller model 140303 Installer Guide...
  • Page 2: Table Of Contents

    CONTENTS 1 Specifications 4 Configuration 2 Suitable Mounting Locations 5 System Checkout 3 Wiring Diagrams 6 Operation Warning • Read all of the instructions before proceeding. • Always turn off power to the heating/air conditioning system prior to installing or adjusting the Premier 3-Zone Controller. Wire the entire panel before applying transformer power. • This controller should only be installed and configured as described in this manual. Any other use is not recommended and will void the warranty. Specifications • Storage temperature: -40 –150 F (-40 –65 8.00” 8.00” • Operating temperature: -20 –125 F (-30 –50 • Operating humidity: 5–95% RH • Voltage: 24 VAC, 60Hz •...
  • Page 3: Suitable Mounting Locations

    Suitable Mounting Locations Mount the Premier 3-Zone Controller panel near the HVAC equipment (see Figure 2). The panel can be mounted in any orientation on a wall, stud, roof truss, or the return-air plenum. For appearance, mount the panel level. Remove the panel cover and use the base as a template to drill mounting holes 6.5” apart (see Figure 3). Attach the panel with appropriate screws (not included). Use mounting anchors as needed for drywall or plaster installations. typical mounting location zone dampers return air ducts return air supply air plenum sensor bypass coil duct electric or 6.50” barometric furnace bypass damper filtration system Figure 2 Figure 3...
  • Page 4 Wiring the Panel Always turn off power to the heating/air conditioning system prior to installing or adjusting the Premier 3-Zone Controller. Wire the entire panel before applying transformer power. Use the following general wiring instructions for all systems. Specific wiring will vary depending on the equipment and type of system (conventional or heat pump). Damper Wiring Install the system dampers using the instructions provided by the manufacturer. Connect the dampers to the zone panel as shown for either a 2-wire or 3-wire damper. The sum of all dampers powered by the zone panel Zone Panel Zone Panel 2-Wire Damper 2-Wire Damper should not exceed 35 VA at 24 VAC. Use a slave relay if additional damper power is required. Max. damper VA per panel 35 VA @ 24 VAC Zone Panel 3-Wire Damper...
  • Page 5 Thermostat Wiring Install the system thermostats using the instructions provided by the manufacturer. Connect the thermostats to the zone panel as shown. Notes: • Wiring to the C terminal is required only for thermostat power. • E terminal at thermostat 1 controls emergency heat. See E-Heat Switch Installation Sheet 1192EHS for Thermostat Thermostat Zone Panel Zone Panel wiring details. Supply Air Sensor Wiring Install the supply air sensor in the supply air plenum at least 2-3 feet after the heat exchanger and coil. Make sure there are no zone dampers before the supply air sensor. Connect the supply air sensor to the zone panel as shown. Transformer Wiring Install the transformer using the instructions provided by the manufacturer. Size the transformer to the damper requirements. The zone panel has a built-in, self-resetting fuse. The maximum damper power per panel is 35 VA at Dedicated Dedicated Zone Zone 24 VAC. Zoning Transformer Zoning Transformer Panel Panel...
  • Page 6 Conventional System Wiring Note: For a heat pump system, see Section 3.6. Connect a conventional heating system to the zone panel as shown. 24 VAC 24 VAC 1st stage 1st stage For a single stage heating and cooling compressor compressor 2nd stage 2nd stage control control system, the 2nd stage connections are compressor compressor control control 1st stage 1st stage not used.
  • Page 7: Configuration

    4. Press ▼ and then press ▲ to raise or ▼ to lower to Low Temp cutout. J1 jumper JI REMOVE TO SEPARATE HI/LOW SUPPLY TEMP HI TEMP RH AND RC TERMINAL LO TEMP temp cutout PURGE DELAY adjustment ▲ J2 jumper HI/LOW LIMIT CUTOUT ADJUST J2-SHORT CYCLE PROTECTION Braeburn 3-Zone Figure 4...
  • Page 8: System Checkout

    NON HP NON HP HEAT PUMP HEAT PUMP NORMAL NORMAL DUAL FUEL DUAL FUEL 5. Set the DIP switches to meet system requirements. REV VALVE B REV VALVE B FAN GAS FAN GAS ELEC/HP ELEC/HP OPP CALL 20 OPP CALL 20 LOCKOUT NONE LOCKOUT NONE ACTIVE ACTIVE PRIORITY ALL PRIORITY ALL ZONE1 ZONE1...
  • Page 9 [ ] Verify green power LED near 24 VAC terminals is lit. [ ] Verify green heartbeat LED in middle of panel is pulsing. [ ] Verify all 3 zone LEDs near damper terminals are green. [ ] Verify supply temp display shows current plenum temperature. [ ] Switch zone 1 thermostat to heat mode, and call for heat in zone 1 by raising set temperature above room temperature. [ ] Verify zone 1 damper LED stays green (open) and zone 2 and 3 damper LEDs change to red (closed). [ ] Verify heating system is operating, air is moving out zone 1 vents, and zone 2 and 3 vents have minimal airflow. [ ] Verify supply temp display on zone panel shows a heat change in supply air. [ ] Switch zone 2 thermostat to heat mode, and call for heat in zone 2 by raising set temperature above room temperature. [ ] Verify zone 1 damper LED stays green (open) and zone 2 damper LED changes to green (open). [ ] Verify heating system is operating and air is moving out into zone 1 and zone 2. [ ] If installed, switch zone 3 thermostat to heat mode, and call for heat in zone 3 by raising set temperature above room temperature. Verify air is now flowing to zone 3. [ ] If installed, verify emergency heat remote and panel switch. Return E-Heat switches to normal position when test is complete. [ ] Return zone 1 thermostat to the off position. Verify zone 1 damper LED turns red and zone 2 and 3 damper LEDs stay green. [ ] Verify heating system is operating, air is moving out zone 2 and 3 vents, and zone 1 vents have minimal airflow. [ ] Return zone 2 and 3 thermostats to the off position. Verify system fan shuts off at the end of 90-second purge cycle.
  • Page 10: Operation

    Operation The Premier 3-Zone Panel has LEDs and a built-in display to tell the installer and homeowner the current operating mode of the panel. Refer to Figure 5 and the following descriptions of the panel LEDs for operation information. LED Display Panel Supply Temp Shows the current air supply temp. Use to set Hi/Lo temp limit. Press ▲ to display Hi temp cutout setting. Press ▲ to raise or ▼ to lower Hi Temp Hi temp setting. Press ▼...
  • Page 11 SUPPLY TEMP HI TEMP RH AND RC TERMINAL LO TEMP PURGE DELAY ▲ HI/LOW LIMIT CUTOUT ADJUST J2-SHORT CYCLE PROTECTION Braeburn 3-Zone FLASHING WHEN NORMAL NON HP HEAT PUMP NORMAL DUAL FUEL Z1-PO REV VALVE B FAN GAS ELEC/HP OPP CALL 20...
  • Page 12 Warranty Braeburn Systems LLC warrants each new Braeburn zone panel against any YEAR defects that are due to faulty material or workmanship for a period of five years after the original date of purchase by a professional service technician. LIMITED This warranty and our liability does not apply to merchandise or the zone panel WARRANTY resulting from accident, alteration, neglect, misuse, improper installation or any other failure to follow Braeburn installation and operating instructions. Braeburn Systems LLC agrees to repair or replace at its option any Braeburn zone panel under warranty provided it is returned postage prepaid to our warranty facility in a padded carton within the warranty period, with proof of the original date of purchase and a brief description of the malfunction. This limited warranty does not include the cost of removal or re-installation. This warranty gives you specific legal rights and you may also have other rights that vary from state to state or province to province. Answers to any questions regarding our limited warranty may be obtained by writing our corporate offices. WARRANTY FACILITY: Braeburn Systems LLC Attn: Warranty Department 2215 Cornell Avenue Montgomery, IL 60538 Braeburn Systems LLC 2215 Cornell Avenue • Montgomery, IL 60538 Technical Assistance: www.braeburnonline.com Call us toll-free: 866.268.5599 (U.S.) or +1.630.844.1968 (Outside the U.S.) ©2008 Braeburn Systems LLC • Patents Pending • All Rights Reserved. Part. No. 140303-140-001 Made in China.