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Yamaha 40 Manuals
Manuals and User Guides for Yamaha 40. We have
4
Yamaha 40 manuals available for free PDF download: Rigging Manual, Owner's Manual, Installation Manual
Yamaha 40 Rigging Manual (497 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 44.09 MB
Table of Contents
Section 1 -
5
Table of Contents
5
Standard Equipment, Rigging Kits, and Crate Contents
36
Propeller, Controls, Fuel Tank & Rigging Items Shipping Location
39
Rigging Kits
42
Engine Mounting Dimensions (Transom Only)
64
Transom Mounting Patterns
69
Transom Drill Fixture
73
Four Stroke Splash Guards 40~F100 Splash Plates
74
Jet Drive Model Identification and Serial Numbers
75
Jet Drive Engine Mounting, Maintenance, Shift Cable Instruction, Service Info
76
Dual Engine Tie Bar Kit Installation
95
Dual Cable Steering Bracket Kit Installation
99
Morse Universal Dual Cable Steering Bracket Kit Installation
102
V4 & V6 Rigging Tube Grommet
105
F9.9 Exhaust Well Kit Installation
107
Wire Harnesses
112
Switch Panel Assemblies
119
Battery Installations
133
Electrical Connectors
144
Rectifier - 6 ~ 25HP
145
Voltage Regulator
147
5HP Lighting Coil
148
Remote PT&T Switch - F/T25T, 40T~250HP, C40T~C90
153
Boat Wiring Diagrams
155
Complete Boat Wiring Diagrams
179
Remote Controls
195
Control Box Adjustments
235
Section 5 - Instrument & Gauge Installations
237
Instrument & Gauge Installations
237
Digital Instruments
238
Tachometer
238
Speedometer
238
Tachometer
239
Speedometer
244
Trim Meter
251
Water Pressure Gauge
254
Water Temperature Gauge
257
Water Pressure/Temperature Sender Installation
259
Voltmeter
262
Hour Meter Kit
264
Fuel Gauge
266
Twin Engine Fuel Management Gauge
271
2001 HPDI Water Detection Switch
273
Digital Fuel Management Gauge
276
Fuel Management Gauge Operation Instructions
276
Section 6 - Tiller Handle Kits
280
Tiller Handle Kits
282
Section 6
282
T9.9 Remote Tiller Rigging Kit
282
F15 Tiller Handle Kit
286
F25 Tiller Handle Kit
290
30HP Tiller Handle Kit
296
60, C60, C70, 70HP Tiller Handle, Steering Friction Kit
321
Section 7 - Conversion & Steering Kits
361
Conversion & Steering Kits
362
Section 7
362
Remote Control Attachment Kits
362
6/8HP Remote Control Attachment Kit
363
F15 Remote Control Attachment Kit
373
F25 Remote Control Attachment Kit
375
25HP Remote Control Attachment Kit - 2 Cyl
378
6/8HP Electric Starter Conversion Kit
387
Steering Hooks
392
Steering Attachment Kits
394
Section 5
422
Notice
423
General Information
423
Wiring and Component Parts
423
Single Engine System
423
Twin Engine System
424
Control Functions
425
Digital Tachometer
425
Dual Station Junction Unit
425
Actuator
425
Switch Panel
426
Installing Instrument
427
Switch Panel
427
Digital Tachometer
427
Preparation before Rigging
429
Control Cable Information
429
Actuator Installation
431
Recommended Junction Unit and Actuator Location
431
Attaching the Identification Labels
432
Rigging
433
Connecting the Cables-Summary
433
Connecting the Cables to the Remote Control Boxes
434
Connecting the Cables to the Dual Station Junction Unit
434
Connecting the Throttle Cable to the Dual Station Junction Unit
437
Connecting the Shift Cable to the Actuator
437
Connecting the Cables to the Outboard Motor
438
Connecting the Wire Harnesses
440
Connecting the Ten Pole Connector the Switch Panel and the Engine and Actuator
440
Connecting the Three Pole Connector between the Junction Unit and the Actuator
440
Testing
441
Testing Shifting Operation
441
Checking Actuator Operation
442
Shift Voltage Adjustment
443
Shift Stroke Adjustment
446
Testing Throttle Operation
448
Installation
449
Optional Mounting Bracket
449
Fastening the Junction Unit and the Actuator to the Cabin Floor
450
Adapter
452
Wiring Diagram
453
FIRST STATION (Single Engine)
453
SECOND STATION (Single Engine)
454
FIRST STATION (Twin Engine)
455
SECOND STATION (Twin Engine)
456
Section 6
461
External View
462
Outline of Features
462
Features and Benefits
463
Electric Shifting System
463
Emergency Manual Shift System
464
Shift Cut System
465
Automatic Interlock System
466
Second Station Switch Panel
467
Warning Functions
468
Shift Disengagement Failure Warning
468
Shift Engagement Failure Warning
471
Warning System
474
Monitoring of Starting Period
474
Stalled Engine Warning
474
Engine Stop Switch
475
Overheat Warning
475
Oil Level Warning
476
Stopping the Engine at the Second Station
476
Optional Parts Information
477
Extension Wire Harness
477
Adapter
477
Mounting Bracket
477
Technical Tips
478
Shift Motor will Not Operate
478
Emergency Manual Shift System
478
Rigging Instructions
480
All Components in One Package
480
Preparation of Installation
481
Attaching the Cable Identification Marks
481
Arranging the Remote Control Cables, Wire Harnesses and Steering Cables
482
Precautions When Routing Cables
483
Service Procedures
484
Checking Actuator Operation
484
Shift Voltage Adjustment
485
Shift Stroke Adjustment
488
Adapter
490
Special Service Tool
491
Throttle Sensor Adjusting Lead
491
Specifications and Maintenance Data
492
Specifications
492
Maintenance Data
492
Replacement Parts
492
Wiring Diagram
493
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Yamaha 40 Owner's Manual (232 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 2.99 MB
Table of Contents
Table of Contents
9
Informations De Securite
13
Instructions Pour Le
17
Carburant
17
Combustible
17
Gasolina
19
Aceite Para El Motor
19
Requisitos De Bateria
21
Selección De La Hélice
23
Protección Contra El Arranque Con Marcha Puesta
25
Main Components
28
Operations of Controls and Other Functions
34
Fuel Tank
34
Multifunction Tiller Handle
36
Remote Control
42
Choke Knob
50
Recoil Starter Handle
50
Steering Friction Adjusting Screw
50
Trim Tab
52
Trim Angle Adjusting Rod
52
Power Trim/Tilt Switch
54
Warning Indicator
54
Tachometer
56
Trim Meter
56
Tilt Lock Mechanism
56
Tilt Support Lever
58
Top Cowling Lock Lever
60
Warning System
62
Overheat Warning
62
Oil Level Warning / Oil Filter Clogging Warning
64
Installation
68
Mounting the Outboard Motor
70
Clamping the Outboard Motor
74
Filling Fuel and Engine Oil
76
Filling Fuel
76
Filling Oil
76
Pre-Operation Checks
84
Operation after a Long Period of Storage
86
Breaking in (Running In) Engine
88
Starting Engine
92
Warming up Engine
104
Shifting
106
Forward
106
Reverse
108
Stopping Engine
110
Trimming Outboard Motor
112
Adjusting Trim Angle
114
Tilting Up/Down
122
Cruising in Shallow Water
128
Cruising in Other Conditions
130
Cruising in Salt Water
130
Cruising in Turbid Water
130
Troubleshooting
200
Temporary Action in Emergency
212
Impact Damage
212
Power Trim/Tilt Will Not Operate
212
Starter Will Not Operate
214
Engine Fails to Operate
218
Treatment of Submerged Motor
222
Yamaha 40 Installation Manual (224 pages)
TILLER HANDLE STEERING FRICTION
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 5.18 MB
Table of Contents
Fuel Hose
78
Clamp
90
Stay
92
Bolt with Washer
106
Clamp
108
Wiring Harness
110
Battery Cable
112
Tuyau de Carburant
113
Support
115
Boulon Avec Rondelle
119
Collier
125
Boulon Avec Rondelle
133
Faisceau de Fils
137
Câble de Batterie
139
Perno con Arandela
177
Steering Friction
192
Casquillo
203
Mazo de Cables
221
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Yamaha 40 Owner's Manual (82 pages)
Outboard Motor
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 3.49 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
General Information
6
Identification Numbers Record
6
Outboard Motor Serial Number
6
Key Number
6
Emission Control Information
6
North American Models
6
Safety Information
7
Important Labels
8
Warning Labels
8
Basic Boating Rules (Rules of the Road)
9
Steering and Sailing Rules and Sound Signals
9
Rules When Encountering Vessels
9
Other Special Situations
10
Fueling Instructions
12
Gasoline
13
Engine Oil
13
Battery Requirement
13
Battery Specifications
13
Propeller Selection
13
Start-In-Gear Protection
14
Basic Components
15
Main Components
15
Fuel Tank
15
Fuel Joint
16
Fuel Gauge
16
Fuel Tank Cap
16
Air Vent Screw
16
Remote Control
16
Remote Control Lever
16
Neutral Interlock Trigger
17
Neutral Throttle Lever
17
Tiller Handle
17
Gear Shift Lever
17
Throttle Grip
18
Throttle Indicator
18
Throttle Friction Adjuster
18
Engine Stop Lanyard Switch
19
Engine Stop Button
19
Main Switch
20
Power Trim and Tilt Switch on Remote Control or Tiller Handle
20
Power Trim and Tilt Switch on Bottom Engine Cowling
21
Trim Tab with Anode
21
Trim Rod (Tilt Pin)
22
Tilt Support Lever for Power Trim and Tilt or Hydro Tilt Model
22
Top Cowling Lock Lever(S) (Turn Type)
22
Tachometer
23
Digital Tachometer
23
Oil Level Indicators (Three Indicators 2)
23
Oil Level Indicator (Digital Type)
23
Overheat Warning Indicator (Digital Type)
24
Trim Meter
24
Trim Meter (Digital Type)
24
Hour Meter (Digital Type)
24
Warning System
25
Overheat Warning
25
Oil Level Warning and Oil Filter Clogging Warning
26
Operation
28
Installation
28
Mounting the Outboard Motor
28
Clamping the Outboard Motor
29
Breaking in Engine
30
Gasoline and Engine Oil Mixing Chart (50:1)
30
Procedure for Oil Injection Models
30
Preoperation Checks
31
Fuel
31
Oil
31
Controls
31
Engine
31
Operation after a Long Period of Storage
31
Filling Fuel and Engine Oil
32
Filling Fuel for Portable Tank
32
Ring Free Fuel Additive
32
Filling Oil for Electric Start Models
33
Oil Level Indicator Operation
34
Operating Engine
34
Feeding Fuel (Portable Tank)
34
Starting Engine
35
Warming up Engine
38
Electric Start and Prime Start
38
Models
38
Shifting
38
Forward (Tiller Handle and Remote Control Models)
38
Reverse (Automatic Reverse Lock and Power Trim and Tilt Models)
39
Stopping Engine
39
Procedure
40
Trimming Outboard Motor
40
Adjusting Trim Angle
41
Adjusting Boat Trim
42
Tilting up and down
42
Procedure for Tilting up
43
Procedure for Tilting down
44
Cruising in Shallow Water
45
Power Trim and Tilt Models / Power Tilt Models
45
Cruising in Other Conditions
46
Maintenance
47
Specifications
47
Transporting and Storing Outboard Motor
48
Clamp Screw Mounting Models
48
Storing Outboard Motor
48
Procedure
49
Lubrication (Oil Injection Models)
50
Cleaning and Anticorrosion Measures
50
Battery Care
50
Cleaning the Outboard Motor
51
Checking Painted Surface of Motor
51
Periodic Maintenance
51
Replacement Parts
51
Maintenance Chart
52
Greasing
54
Cleaning and Adjusting Spark Plug
54
Checking Fuel System
55
Inspecting Fuel Filter
56
Cleaning Fuel Filter
56
Inspecting Idling Speed
57
Checking Water in Engine Oil Tank
57
Checking Wiring and Connectors
57
Exhaust Leakage
58
Water Leakage
58
Checking Power Trim and Tilt / Power Tilt System
58
Checking Propeller
58
Removing the Propeller
59
Installing the Propeller
60
Changing Gear Oil
60
Cleaning Fuel Tank
61
Inspecting and Replacing Anode(S)
62
Checking Battery (for Electric Start Models)
62
Connecting the Battery
63
Disconnecting the Battery
64
Checking Top Cowling
64
Coating the Boat Bottom
64
Trouble Recovery
65
Troubleshooting
65
Temporary Action in Emergency
68
Impact Damage
68
Replacing Fuse
68
Power Trim and Tilt / Power Tilt will Not Operate
69
Starter will Not Operate
69
Emergency Starting Engine
70
Engine Fails to Operate
71
Cold Engine Fails to Start
71
Treatment of Submerged Motor
72
Procedure
72
Consumer Information
74
Important Warranty Information for U.S.A. and Canada
74
Yamaha Motor Corporation, U.s.a. Outboard Motor Two Year Limited Warranty
76
Important Warranty Information if You Use Your Yamaha Outside the Usa or Canada
79
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