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Phaser 840
Xerox Phaser 840 Manuals
Manuals and User Guides for Xerox Phaser 840. We have
8
Xerox Phaser 840 manuals available for free PDF download: Service Manual, Repacking Manual, Supplementary Manual, Tray Module Installation Manual, Installation Manual, Rapid Release Manual
Xerox Phaser 840 Service Manual (287 pages)
With Phaser 8200 Color Printer Addendum
Brand:
Xerox
| Category:
Printer
| Size: 6.92 MB
Table of Contents
User Safety Summary
5
Service Safety Summary
6
Table of Contents
7
List of Tables
13
List of Figures
15
General Information
17
The Phaser 840/850 Printer Shown with Optional High-Capacity Paper Tray Assembly
17
High-Capacity Paper Tray
17
The Phaser 860 Printer Shown with the Optional High-Capacity Paper Tray Assembly
17
Phaser 840 Printer Overview
18
Phaser 850 Printer Overview
20
Phaser 860 Printer Overview
21
Solid Inks
22
Phaser 840/850 RAM and Printer Capabilities
23
Memory Considerations Phaser 840/850
24
Installed RAM and Printer Capabilities
24
Phaser 860 RAM and Printer Capabilities
26
Acceptible Sodimms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
27
Memory Considerations Phaser 860
27
Installed RAM and Printer Capabilities
27
Acceptible SDRAM Dimms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
27
Print Engine Assemblies 840/850/860
28
Circuit Boards
29
The Printer's I C Bus
31
Printhead Maintenance System
32
Printhead Maintenance System of the Print Engine
32
Sensor Maps
33
Combination Sensors and Their Meanings
36
Media Tray Type Sensing
36
The Printer's IC Bus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15
32
Solenoids and Clutches on the Print Engine- - - - - - - - - - - - - - - - - - - - - - 1-19
37
Switches and Sensors on the Left Side of the Print Engine - - - - - - - - - - - - - - - - 1-18
37
Sensors and Switches on the Right Side of the Print Engine - - - - - - - - - - - - - - - 1-17
37
The Main Board
37
Features of the Phaser 840 Printer Main Board
37
Features of the Phaser 860 Main Board
38
Features of the Phaser 850 Printer Main Board
38
Front Panel - Phaser 840/850 Printers
39
Front Panel - Phaser 860
40
Printer Front Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-23
41
Rear Panel Connections
41
Phaser 840 Printer Rear Panel
41
Phaser 850 Printer Rear Panel
42
Phaser 860 Printer Rear Panel
43
DIP Switches
44
Rear Panel DIP Switch Settings
44
Rear Panel Status Leds
44
Front Panel - Phaser 860- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-24
41
Tray Switch Sensor Combinations- - - - - - - - - - - - - - - - - - - - - - - - - - - 1-20
44
Phaser 840, 850 and 860 Printer Differences
45
Specifications
47
Regulatory Specifications
51
Error Codes and Messages
53
Phaser 840/850 Rear Panel PS and PE LED Codes
53
Phaser 860 Power-Up Error Messages and LED Codes
56
The bist (Built-In Self Test)
56
BIST Rear Panel LED Codes- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-40
57
Main Board Power-Up Self-Test Error Codes- - - - - - - - - - - - - - - - - - - - - - 2-37
57
POST (Power on Self Test)
57
POST (Power on Self Test) Error Messages
57
Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-34
57
Fault Codes
60
Circuit Boards of the Print Engine (Right Rear View Phaser 860) - - - - - - - - - - - - - 1-14
61
Circuit Boards of the Print Engine (Left Rear View Phaser 850)- - - - - - - - - - - - - - 1-14
61
Circuit Boards of the Print Engine (Right Front View of the Phaser 850)- - - - - - - - - - 1-13
61
Front Panel & Fault History Log Error Codes and Messages
61
C Bus
61
22 ,000 Fault Codes and Actions - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
63
22 ,LSS.TC Error Codes: Media Jams - - - - - - - - - - - - - - - - - - - - - - - - - 2-59
63
Front Panel & Fault History Log Error Codes and Messages
63
Error Code
69
Troubleshooting
89
Electrical Interface RAP Table
89
Media and Paper Path RAP Table
89
Print and Image Quality Problems RAP Table- - - - - - - - - - - - - - - - - - - - 3-74
90
Macintosh Printing Problems RAP Table
90
Ghosting
90
Wrinkling
90
Network Event Logs
91
Electronics Troubleshooting
92
System Power-Up Sequence
92
Inoperative Printer Problems
96
Main Board CPU Operation
96
Verifying Print Engine Operation by Printing a Built in Page
97
Verifying Power Supply Operation
97
Measuring Power Supply Voltages
97
Inspecting the Power Supply Fuses
98
Testing for Shorted Drivers
99
Testing for a Shorted Motor
100
Testing Motor and Solenoid Resistances
100
Paper Path and Media-Based Problems
101
Media-Based Problems
101
Paper-Pick Errors
101
Print Transfer Jams
102
Checking the Process Motor and Drive Train
102
Media Skews Passing through the Paper Path
103
Motor and Solenoid Resistances - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
104
Print Image Quality Problems
104
Not Printing
104
Missing Ink or Light Colored Ink Band Running Length of Print
105
Missing or Light Colored Ink Band
105
Color Is Uneven
106
Streaks or Lines down the Print
107
Scratches Parallel to the Long Axis of Printing, Particularly with Film
108
Scratches Parallel to the Long Axis of Printing
108
Printing too Light or too Dark
109
White Portion of Print Is Colored
110
Fuzzy Text
111
Poor Primary Color Fills
112
Ghosting
113
Poor Small Text Resolution
114
Vertical Line Appear Wavy
115
Vertical Line Appears Wavy
115
Oil Streaks on Print
116
Incomplete Image Transfer to Paper
117
Ink Smears on First Side of Duplex Print
118
Ink Smears on First Side of Duplex Printt
118
Repeating Print Defects on Print
119
Repeating Print Defects on the Print
119
Wrinkling
120
Image Is Offset or Cut off
121
Oil Streaks on Top of Print
121
Poor Ink Adhesion, Poor Image Durability
121
Evaluating the Printhead and Cap/Wipe/Purge System
122
Faceplate Showing Blade Wipe with no Drops, Smudges or Streaks
123
Faceplate Showing Streaks and Smudges from a Poor Wipe
123
Connecting the Vacuum Gauge to the Printer
124
Maintenance Tray Showing Good Purge
127
Troubleshooting Following Cap/Wipe/Purge Installation
128
Damaged Printhead Data Cable
129
Attaching the Service Load Connector to J250 - - - - - - - - - - - - - - - - - - - - - 3-83
123
Macintosh Printing Problems
131
Image Never Prints
131
Image Is Rotated 90 Degrees
131
Image Prints in Black-And-White
131
Printer Isn't in the Chooser
132
Windows Printing Problems
133
Phaser 840/850/860/8200 Color Printer - Service Manual
134
Diagnostics, Adjustments and NVRAM
135
Front Panel Shortcuts
135
Hidden Service Menu
137
Built-In Diagnostics (Phaser 860 Only)
138
Diagnostic Menu Map
139
Check Menu Value Keys and Descriptions (Phaser 860 Only)
142
Check Menu Value Key
143
Check Value Menu Parameters
151
Adjustments
152
Printing Service Test Prints
152
Printing the Configuration Page
152
Selecting Duplex (2-Sided) Oil Chase
153
Selecting Envelope Oil Chase
153
Center Image
153
Locking the Printhead
154
Process Belt Tension Adjustment
155
Exit Roller Drive Belt Tension Adjustment
156
Y-Axis Belt Tension Adjustment (Phaser 840 Printer)
158
Y-Axis Belts Tension Adjustment (Phaser 850/860 Printer)
160
Printhead-To-Drum Spacing Adjustment (Phaser 840 Printer Only)
162
X-Axis Scale Adjustment
165
Cap/Wipe/Purge Assembly Belt Adjustments
166
Drum Position Encoder Gap
168
Transfix Roller Pressure Spring Adjustment
170
Adjusting the Transfix Roller Pressure Springs - - - - - - - - - - - - - - - - - - - - -4-154
171
Setting the Drum Position Encoder Gap- - - - - - - - - - - - - - - - - - - - - - - - -4-153
171
Aligning (Timing) the Cap/Wipe/Purge Assembly Drive Belts- - - - - - - - - - - - - - - 4-151
171
Vacuum Check (Phaser 840/850 Only)
171
Connecting the Vacuum Gauge to the Printer
171
Resetting NVRAM
172
Test Prints
175
Test Print Menu
175
1: X-Axis Motion
176
2: Weak/Missing Jet
177
3: Color Bands, RGBK Dither
177
4: Reverse Text
178
5: Big Bands Hand-Fed OHP
178
6: 66% Gray, Dot Size Uniformity
179
7: Manuf. Dot Position (Scanner)
180
8: YMCKRGB Solid Fills
180
9: Drum Seal
181
10: Manuf. Paper Path
181
11: Head-To-Drum Gap
182
Manuf X-Axis (Scanner)
182
13: Black Solid Fill
183
14: Red Solid Fill
183
15: Green Solid Fill
184
16: Blue Solid Fill
184
17: Cyan Solid Fill
185
18: Magenta Solid Fill
185
19: Yellow Solid Fill
186
20: OHP Color Bands
186
21: Primary Solid Fills 10X
187
22: Manuf. Skew Margins
187
23: Manuf. Banding
187
Cleaning and Maintenance
189
Cleaning
190
Pick Roller Cleaning Method
191
Cleaning Page (Phaser 840 Printer Only)
191
Vacuum
191
Drum Temperature Sensor
191
Maintenance
192
Maintenance Roller
192
Waste Tray
192
Maintenance Kit Life
192
Lubrication
193
Inspection
194
Key FRU Removal and Replacement
195
Lubricating the Transfix Cam - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-177
196
Clearing Postscript NVRAM Menu Item- - - - - - - - - - - - - - - - - - - - - - -4-157
196
Resetting Print Engine NVRAM Menu Item- - - - - - - - - - - - - - - - - - - - - -4-157
196
Main Board and Its Components
196
Removing the Phaser 840 Printer Main Board
196
Removing the Phaser 850 Printer Main Board
197
Removing the Main Board (Phaser 860) - - - - - - - - - - - - - - - - - - - - - - -7-182
199
Power Supply
199
Removing the Power Supply
199
Power Control Board
200
Removing the Power Control Board
200
Upper Feed Roller Assembly
201
Remove the Upper Feed Roller Assembly (Left Side)
201
Paper/Drum Heater
203
Drum/Transfix Assembly
204
Removing the Paper/Drum Heater- - - - - - - - - - - - - - - - - - - - - - - - - -7-187
205
Removing the Upper Feed Roller Assembly (Front) - - - - - - - - - - - - - - - - - - -7-186
205
Removing the Drum Transfix Assembly (Left Side)
205
Removing the Drum/Transfix Assembly (Right Side)
206
Drum Position Sensor Assembly (Phaser 840 Printer)
208
Marking the Drum Home Flag Sensor Alignment- - - - - - - - - - - - - - - - - - - -7-192
209
Removing the Drum Position Sensor Assembly (Phaser 840 Printer)
209
Drum Position Sensor Assembly (Phaser 850/860)
210
Printhead
212
X-Axis Motor and Drive Assembly
215
Removing the X-Axis Motor and Drive Assembly- - - - - - - - - - - - - - - - - - -7-199
216
Removing the Printhead- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-197
216
Plugging the Reservoir Holes- - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-196
216
Y-Axis Belt Drive Assembly (Phaser 840 Printer)
216
Removing the Y-Axis Belt Drive Assembly (Phaser 840 Printer)
216
Y-Axis Belt Drive Assembly (Phaser 850/860 Printer)
217
Wiring Diagrams
218
Cap/Wipe/Purge Assembly (Phaser 840 Printer)
218
Removing the Cap/Wipe/Purge Assembly (Phaser 840 Printer) - - - - - - - - - - - - -7-203
220
Removing the Y-Axis Belt Drive Assembly (Phaser 850/860 Printer) - - - - - - - - - -7-201
220
Cap/Wipe/Purge Assembly (Phaser 850/860 Printer)
220
Removing the Lower Cap/Wipe/Purge Retainer Clip
220
Removing the Lower Cap/Wipe/Purge Retainer Clip
221
FRU Parts List
223
Removing the Cap/Wipe/Purge Assembly (Phaser 850/860 Printer) - - - - - - - - - - -7-206
224
Cabinet Fru's
224
Cabinet Frus
224
Cabinet Frus
225
Imaging Fru's
226
Imaging Frus
226
Paper Path Fru's
228
Paper Path Frus
228
Paper Path Frus
229
Motor and Fan Frus
230
Motor and Fan Frus
231
Circuit Board Frus
232
Solenoid and Clutch Frus
234
Solenoid and Clutch Frus
235
Gear and Belt Frus
236
Gear and Belt Frus
237
Sensor and Flag Frus
238
Sensor and Flag Frus
239
High-Capacity Paper Tray Assembly
240
High-Capacity Paper Tray Frus
241
Service Tools
242
Supplies and Accessories
243
Parallel Cable
246
Phaser 840/850/860/8200 Color Printer - Service Manual
250
Wiring Diagrams
251
Phaser 8200 Color Printer Addendum
257
Phaser 8200 Printer Configurations
257
Hardware Updates
257
Internal Pages and Menu Items
257
Inks
258
Memory
258
New Ink Sticks
258
Appendix
259
On-Site Printhead Troubleshooting Checklist
260
Initial Checklist
260
On-Site Electronics Troubleshooting Checklist Phaser 840/850
266
Z840/Z850 Electronics Troubleshooting Guide
269
On-Site Printhead Troubleshooting Checklist
277
Phaser 860/8200
277
On-Site Electronics Troubleshooting Checklist Phaser 860
282
Advertisement
Xerox Phaser 840 Repacking Manual (50 pages)
Repacking the Color Printer and Its Accessories
Brand:
Xerox
| Category:
Printer
| Size: 1.17 MB
Xerox Phaser 840 Service Manual (11 pages)
Brand:
Xerox
| Category:
Printer
| Size: 0.36 MB
Table of Contents
Phaser 8200 Color Printer Addendum
6
Troubleshooting
7
Print Image Quality Problems (RAP) Table
8
Macintosh Printing Problems
8
Key FRU Removal and Replacement
9
Main Board and Its Components
10
Advertisement
Xerox Phaser 840 Supplementary Manual (11 pages)
Xerox Phaser 840: Supplementary Guide
Brand:
Xerox
| Category:
Printer
| Size: 2.12 MB
Xerox Phaser 840 Tray Module Installation Manual (2 pages)
Color Printer High-capacity paper tray
Brand:
Xerox
| Category:
Printer
| Size: 0.33 MB
Xerox Phaser 840 Installation Manual (2 pages)
Xerox Color Printer Installation Guide
Brand:
Xerox
| Category:
Printer
| Size: 0.39 MB
Xerox Phaser 840 Rapid Release Manual (1 page)
Color printer
Brand:
Xerox
| Category:
Printer
| Size: 0.31 MB
Xerox Phaser 840 Supplementary Manual (1 page)
Xerox Phaser 840: Supplementary Guide
Brand:
Xerox
| Category:
Printer
| Size: 0.42 MB
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