Terex Genie SX-135 XC Manuals

Manuals and User Guides for Terex Genie SX-135 XC. We have 11 Terex Genie SX-135 XC manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual, Installation Instructions Manual, Operator's Manual Supplement

Terex Genie SX-135 XC Service And Repair Manual

Terex Genie SX-135 XC Service And Repair Manual (258 pages)

Brand: Terex | Category: Lifting Systems | Size: 10.12 MB

Table of Contents

Table of Contents

7
- Introduction
  2
- Find a Manual for this Model
  2
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  2
- Serial Number Legend
  4
- Safety Rules
  5
  - Table of Contents
    7
- Specifications
  11
- Machine Specifications
  11
- Performance Specifications
  12
- Hydraulic Oil Specifications
  13
- Hydraulic Component Specifications
  16
- Manifold Component Specifications
  17
- Deutz Td2011L04I Engine Specifications
  18
- Deutz TD 2.9 Engine Specifications
  19
- Perkins 1104D-44T Engine Specifications
  20
- Perkins 854F-34T Engine Specifications
  22
- Machine Torque Specifications
  23
- Hydraulic Hose and Fitting Torque Specifications
  24
- Torque Procedure
  25
- Observe and Obey
  28
- Repair Procedures
  28
- Introduction
  28
- About this Section
  29
- Platform Controls
  30
- Platform Circuit Board
  30
- How to Remove the LED Circuit Board
  31
- Joysticks
  32
- How to Reset a Proportional Valve Coil Default
  35
- How to Set the Function Thresholds and Default Functions Speeds
  36
- How to Adjust the Function Speeds
  38
- How to Adjust the Function Ramp Rate Setting
  39
- Platform Components
  40
- Platform
  40
- Platform Leveling Cylinder
  41
- Bodily Injury Hazard. Spraying
  41
- Platform Rotator
  42
- How to Bleed the Platform Rotator
  43
- Platform Level Sensor
  44
- Platform Overload System
  45
- Platform Overload Recovery Message
  48
- Jib Boom Components
  49
- Jib Boom
  50
- Jib Boom Lift Cylinder
  52
- Jib Boom Level Cylinder
  53
- Jib Boom Extension Cylinder
  54
- How to Remove the Jib Boom Bellcrank
  56
- Jib Boom Bellcrank Angle Sensor
  57
- Boom Components
  60
- Primary Boom Cable Track
  61
- Primary Boom
  64
- Primary Boom
  65
- How to Disassemble the Primary Boom
  67
- Primary Boom Lift Cylinder
  70
- Extension Cylinder
  72
- Boom Extend and Retract Cables
  74
- How to Replace the Boom Extend/Retract Cables
  77
- Primary Boom Angle Sensor
  79
- Boom Length Sensor
  81
- Engines
  84
- RPM Adjustment
  84
- Flex Plate
  84
- How to Install the Flex Plate
  85
- Ground Controls
  86
- Bypass/Recovery Key Switch
  86
- Circuit Boards
  88
- Membrane Decal
  90
- Full Machine Calibration
  91
- Display Module
  93
- Hydraulic Pumps
  100
- Function Pump
  100
- How to Prime the Function Pump
  101
- How to Adjust the Function Pump Standby Pressure
  101
- How to Adjust the Function Pump Pressure Compensator
  103
- Drive Pump
  104
- How to Prime the Drive Pump
  106
- Manifolds
  108
- Function Manifold
  108
- Valve Adjustments - Function Manifold
  112
- Platform Level and Rotation Manifold
  114
- Platform Manifold
  116
- Steer and Axle Manifold
  118
- Function Enable Manifold
  122
- Valve Adjustments - Steer and Axle Manifold
  123
- Traction Manifold Components
  124
- Valve Adjustments - Traction Manifold
  128
- Generator Manifold Component
  129
- Valve Coils
  130
- Turntable Rotation Components
  132
- Turntable Rotation Assembly
  132
- How to Adjust the Turntable Rotation Gear Backlash
  133
- Turntable Level Sensor
  134
- Axle Components
  137
- Steer Sensors
  137
- How to Calibrate All Steer Sensors
  139
- The Oil Pressure to Dissipate
  142
- Gradually. Do Not Allow Oil to
  142
- Squirt or Spray
  142
- Connections very Slowly to Allow
  142
- Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
  142
- Axle Extension Cylinders
  142
- Steer Cylinders
  142
- Axle Angle Sensors
  143
- Axle Angle Sensors
  145
- Generators
  148
- Welder Generator
  148
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  149
- Electrocution/Burn Hazard
  149
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  149
- Before Troubleshooting
  149
- Damaged or Malfunctioning Machine
  149
- Repair any Machine Damage or Malfunction before Operating the Machine
  149
- Immediately Tag and Remove from Service a
  149
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  149
- Introduction
  149
- Fault Codes
  149
- Control System Fault Codes
  150
- Fault Matrix
  169
- Fault Code Source
  170
- Deutz TD 2.9 L4 Engine Fault Codes
  173
- Perkins 854F-34T Engine Fault Code
  188
Schematics

197
- Introduction
  197
- Wire Circuit Legend
  198
- Wire Color Legend
  202
- Limit Switches and Angle Sensors
  207
- Circuit Connector Legend
  211
- Connector Pin Legend
  214
- VEC Module- Deutz Td2011L04I and Perkins 1104D-44T Models
  228
- VEC Module- Deutz TD2.9 Models
  229
- VEC Module- Perkins 854F Models
  230
- Telematics Connector Pin Legend
  231
- Electrical Symbols Legend
  232
- Hydraulic Symbols Legend
  234
- Generator Receptacle Wiring- ANSI/CSA
  235
- Generator Receptacle Wiring- CE
  236
- Generator Receptacle Wiring- AUX
  237
- Perkins 1104D-44T Engine Electrical Schematic
  239
- Perkins 1104D-44T Engine Electrical Schematic
  240
- Perkins 854F-34T Engine Electrical Schematic
  243
- Perkins 854F-34T Engine Electrical Schematic
  244
- Perkins 854F-34T Engine Harness
  247
- Deutz TD2.9 Engine Electrical Schematic
  252
- Deutz TD2.9 Engine Electrical Schematic
  253
- Hydraulic Schematic
  255
- Electrical Schematic
  257

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Terex Genie SX-135 XC Service And Repair Manual

Terex Genie SX-135 XC Service And Repair Manual (250 pages)

Brand: Terex | Category: Lifting Systems | Size: 11.72 MB

Table of Contents

Table of Contents

8
- Find a Manual for this Model
  2
- Revision History
  3
- Serial Number Legend
  5
- Safety Rules
  6
  - Table of Contents
    8
- Specifications
  13
- Machine Specifications
  13
- Performance Specifications
  14
- Hydraulic Oil Specifications
  15
- Hydraulic Component Specifications
  18
- Manifold Component Specifications
  19
- Deutz Td2011L04I Engine Specifications
  20
- Deutz TD 2.9 Engine Specifications
  21
- Perkins 1104D-44T Engine Specifications
  22
- Perkins 854F-34T Engine Specifications
  24
- Machine Torque Specifications
  25
- Hydraulic Hose and Fitting Torque Specifications
  26
- Torque Procedure
  27
- Immediately Tag and Remove from Service a
  29
- Introduction
  29
- Observe and Obey
  29
- Repair Procedures
  29
- About this Section
  30
- Platform Controls
  31
- Platform Circuit Board
  31
- How to Remove the LED Circuit Board
  32
- Joysticks
  32
- How to Reset a Proportional Valve Coil Default
  35
- How to Set the Function Thresholds and Default Functions Speeds
  36
- How to Adjust the Function Speeds
  38
- How to Adjust the Function Ramp Rate Setting
  39
- Platform Components
  40
- Platform
  40
- Platform Leveling Cylinder
  41
- Bodily Injury Hazard. Spraying
  41
- Platform Rotator
  42
- How to Bleed the Platform Rotator
  43
- Platform Level Sensor
  44
- Platform Overload System
  45
- How to Calibrate the Platform Overload System
  45
- How to Perform a Zero Load Cell Calibration
  47
- How to Replace the Platform Overload Load Cell
  48
- Platform Overload Recovery Message
  48
- Jib Boom Components
  50
- Jib Boom
  51
- Jib Boom Lift Cylinder
  53
- Jib Boom Level Cylinder
  54
- Jib Boom Extension Cylinder
  55
- How to Remove the Jib Boom Bellcrank
  57
- Jib Boom Bellcrank Angle Sensor
  58
- Boom Components
  61
- Primary Boom Cable Track
  62
- Primary Boom
  65
- How to Remove the Primary Boom
  66
- How to Disassemble the Primary Boom
  68
- Primary Boom Lift Cylinder
  71
- Extension Cylinder
  73
- Boom Extend and Retract Cables
  75
- How to Replace the Boom Extend/Retract Cables
  78
- Primary Boom Angle Sensor
  79
- Boom Length Sensor
  81
- Engines
  83
- RPM Adjustment
  83
- Flex Plate
  83
- How to Install the Flex Plate
  84
- Ground Controls
  85
- Bypass/Recovery Key Switch
  85
- Circuit Boards
  87
- Membrane Decal
  89
- Full Machine Calibration
  90
- Display Module
  91
- Hydraulic Pumps
  98
- Function Pump
  98
- How to Adjust the Function Pump Standby Pressure
  99
- How to Prime the Function Pump
  99
- How to Adjust the Function Pump Pressure Compensator
  101
- Drive Pump
  102
- How to Prime the Drive Pump
  104
- Manifolds
  106
- Function Manifold Components
  106
- Valve Adjustments - Function Manifold
  110
- Jib Manifold Components
  112
- Platform and Rotator Manifold Components
  114
- Steer and Axle Manifold Components
  116
- Function Enable Manifold
  120
- Valve Adjustments - Steer and Axle Manifold
  121
- Traction Manifold Components
  122
- Valve Adjustments - Traction Manifold
  126
- Generator Manifold Component
  127
- Valve Coils
  128
- Turntable Rotation Components
  130
- Turntable Rotation Assembly
  130
- How to Adjust the Turntable Rotation Gear Backlash
  131
- Turntable Level Sensor
  132
- Steer Sensors
  135
- Axle Components
  135
- How to Calibrate All Steer Sensors
  137
- The Oil Pressure to Dissipate
  140
- Squirt or Spray
  140
- Gradually. Do Not Allow Oil to
  140
- Connections very Slowly to Allow
  140
- Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
  140
- Axle Extension Cylinders
  140
- Steer Cylinders
  140
- Axle Angle Sensors
  141
- Generators
  144
- Welder Generator
  144
- Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
  145
- Electrocution/Burn Hazard
  145
- Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
  145
- Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
  145
- Repair any Machine Damage or Malfunction before Operating the Machine
  145
- Before Troubleshooting
  145
- Damaged or Malfunctioning Machine
  145
- Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
  145
- Introduction
  145
- Fault Codes
  145
- Control System Fault Codes
  146
- Fault Matrix
  165
- Fault Code Source
  166
- Deutz TD 2.9 L4 Engine Fault Codes
  169
- Perkins 854F-34T Engine Fault Code
  184
Schematics

192
- Introduction
  192
- Wire Circuit Legend
  193
- Wire Color Legend
  197
- Limit Switches and Angle Sensors
  201
- Circuit Connector Legend
  205
- Connector Pin Legend
  208
- VEC Module - Deutz Td2011L04I and Perkins 1104D-44T Models
  222
- VEC Module - Deutz TD2.9 Models
  223
- VEC Module - Perkins 854F Models
  224
- Telematics Connector Pin Legend
  225
- Electrical Symbols Legend
  226
- Hydraulic Symbols Legend
  227
- Generator Receptacle Wiring - ANSI/CSA
  228
- Generator Receptacle Wiring - CE
  229
- Generator Receptacle Wiring - aus
  230
- Perkins 1104D-44T Engine Electrical Schematic
  232
- Perkins 1104D-44T Engine Electrical Schematic
  233
- Perkins 854F-34T Engine Electrical Schematic
  236
- Perkins 854F-34T Engine Electrical Schematic
  237
- Perkins 854F-34T Engine Harness
  240
- Deutz 2.9TF Engine Harness
  241
- Deutz TD2.9 Engine Electrical Schematic
  244
- Deutz TD2.9 Engine Electrical Schematic
  245
- Hydraulic Schematic
  247
- Electrical Schematic
  249

Terex Genie SX-135 XC Maintenance Manual

Terex Genie SX-135 XC Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8.19 MB

Table of Contents

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Terex Genie SX-135 XC Maintenance Manual

Terex Genie SX-135 XC Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5.99 MB

Table of Contents

Terex Genie SX-135 XC Maintenance Manual

Terex Genie SX-135 XC Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4.09 MB

Table of Contents

Terex Genie SX-135 XC Operator's Manual

Terex Genie SX-135 XC Operator's Manual (81 pages)

Brand: Terex | Category: Lifting Systems | Size: 2.6 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
14
Work Area Safety
15
Legend
25
Controls
26
Inspections
34
Operating Instructions
49
Transport and Lifting Instructions
65
Maintenance
71
Specifications
75

Terex Genie SX-135 XC Operator's Manual

Terex Genie SX-135 XC Operator's Manual (79 pages)

Brand: Terex | Category: Lifting Systems | Size: 9.11 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
9
General Safety
12
Personal Safety
15
Work Area Safety
16
Legend
26
Controls
27
Inspections
35
Operating Instructions
50
Transport and Lifting Instructions
66
Maintenance
72
Specifications
76

Terex Genie SX-135 XC Operator's Manual

Terex Genie SX-135 XC Operator's Manual (75 pages)

Brand: Terex | Category: Lifting Systems | Size: 9.69 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
14
Work Area Safety
15
Legend
25
Controls
26
Inspections
34
Operating Instructions
49
Transport and Lifting Instructions
63
Maintenance
69
Specifications
73

Terex Genie SX-135 XC Operator's Manual

Terex Genie SX-135 XC Operator's Manual (66 pages)

Brand: Terex | Category: Lifting Systems | Size: 12.17 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
29
Operating Instructions
44
Transport and Lifting Instructions
55
Maintenance
61
Specifications
64

Terex Genie SX-135 XC Installation Instructions Manual

Terex Genie SX-135 XC Installation Instructions Manual (33 pages)

Brand: Terex | Category: Construction Equipment | Size: 6.4 MB

Table of Contents

Terex Genie SX-135 XC Operator's Manual Supplement

Terex Genie SX-135 XC Operator's Manual Supplement (17 pages)

Lift Tools Access Deck

Brand: Terex | Category: Boom Lifts | Size: 0.97 MB

Table of Contents

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