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Genie SX-150
Terex Genie SX-150 Manuals
Manuals and User Guides for Terex Genie SX-150. We have
8
Terex Genie SX-150 manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual, Operator's Manual Supplement
Terex Genie SX-150 Service And Repair Manual (295 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 16.13 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
29
Introduction
29
Platform Controls
31
Platform Circuit Board
31
How to Remove the LED Circuit Board
32
Joysticks
33
How to Reset a Proportional Valve Coil Default
36
How to Set the Function Thresholds and Default Functions Speeds
37
How to Adjust the Function Speeds
39
How to Adjust the Function Ramp Rate Setting
39
Platform Components
41
Platform
41
Platform Leveling Cylinder
42
Platform Rotator
43
How to Bleed the Platform Rotator
44
Platform Level Sensor
45
Platform Overload System (if Equipped)
46
Platform Overload Recovery Message
47
Jib Boom Components
49
Jib Boom
50
Jib Boom Lift Cylinder
51
How to Remove the Jib Boom Bellcrank
52
Jib Boom Bellcrank Angle Sensor
53
Boom Components
55
Primary Boom Cable Track
56
Primary Boom
58
How to Remove the Primary Boom
59
How to Disassemble the Primary Boom
61
Primary Boom Lift Cylinder
64
Extension Cylinder
66
Boom Extend and Retract Cables
68
How to Replace the Boom Extend/Retract Cables
73
Primary Boom Angle Sensor
76
Boom Length Sensor
79
Engines
81
RPM Adjustment
81
Flex Plate
81
How to Install the Flex Plate
82
Ground Controls
83
Bypass/Recovery Key Switch
83
How to Use the Recovery Mode
84
Circuit Boards
85
Membrane Decal
87
Full Machine Calibration
88
Display Module
89
Hydraulic Pumps
96
Function Pump
96
How to Prime the Function Pump
97
How to Adjust the Function Pump Standby Pressure
97
How to Adjust the Function Pump Pressure Compensator
99
Drive Pump
100
How to Prime the Drive Pump
102
Manifolds
104
Function Manifold Components
104
Valve Adjustments - Function Manifold
110
Platform Level and Rotation Manifold Components, to SX150H-518
112
8-3A Platform Level and Rotation Manifold Components, from SX150H-519
113
Jib Boom Manifold Components, to SX150H-518
114
8-4A Jib Boom Manifold Components, from SX150H-519
115
Function Enable Manifold
116
Steer and Axle Manifold Components, to SX150H-507
118
8-6A Steer and Axle Manifold Components, from SX150H-508
122
Valve Adjustments - Steer and Axle Manifold
126
Traction Manifold Components
128
Valve Adjustments - Traction Manifold
132
Generator Manifold Component
133
Valve Coils
134
Turntable Rotation Components
136
Turntable Rotation Assembly
136
How to Adjust the Turntable Rotation Gear Backlash
137
Turntable Level Sensor
138
Axle Components
141
Steer Sensors
141
How to Calibrate a Replacement Steer Sensor
143
How to Calibrate All Steer Sensors
144
Steer Cylinders
146
Axle Extension Cylinders
146
Axle Angle Sensors
147
Generators
150
Welder Generator
150
Fault Codes
151
Introduction
151
Control System Fault Codes
152
Fault Matrix
171
Fault Code Source
172
Deutz TD 2.9 L4 Engine Fault Codes
175
Perkins 854F-34T Engine Fault Code
190
Schematics
199
Introduction
199
Wire Circuit Legend
200
Wire Color Legend
204
Limit Switches and Angle Sensors
209
Circuit Connector Legend
213
Connector Pin Legend
216
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I and Perkins
230
1104D-44T Models
230
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
231
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
232
Electrical Symbols Legend
233
Hydraulic Symbols Legend
234
Electrical Schematics - Control Circuits
235
Control Circuits - Horn
236
Control Circuits - Power
237
Control Circuits - Can Bus
240
Control Circuits - Deutz Td2011L04I Engine
241
Control Circuits - Deutz TD 2.9 L4Engine
244
Control Circuits - Perkins 1104D-44T Engine
245
Control Circuits - Perkins 854F-34T Engine
248
Control Circuits - Axle Extend/Retract
249
Control Circuits - Steering
252
Control Circuits - Propel
253
Control Circuits - Turntable Rotate
256
Control Circuits - Boom Up/Down
257
Control Circuits - Boom Extend/Retract
260
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate
261
Control Circuits - Platform Level and Jib Bellcrank Level
264
Control Circuits - Platform Load Sense
265
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights
268
Control Circuits - Recovery PLD
269
Control Circuits - Telematics
272
Generator Receptacle Wiring- ANSI/CSA
273
Generator Receptacle Wiring- CE
276
Perkins 1104D-44T Engine Electrical Schematic
277
Perkins 854F-34T Engine Electrical Schematic
280
Perkins 854F-34T Engine Harness
281
Deutz TD 2.9 L4 Engine Electrical Schematic
284
Deutz TD 2.9 L4 Engine Harness
285
Hydraulic Schematics
287
Hydraulic Schematic (to SX150H-507)
288
Hydraulic Schematic (from SX150H-508 to SX150H-518)
289
Hydraulic Schematic (from SX150H-519)
291
Electrical Schematic (to SX150H-518)
293
Electrical Schematic (from SX150H-519)
294
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Terex Genie SX-150 Service And Repair Manual (282 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 16.46 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
15
Hydraulic Component Specifications
18
Manifold Component Specifications
19
Deutz Td2011L04I Engine Specifications
20
Deutz TD 2.9 Engine Specifications
21
Perkins 1104D-44T Engine Specifications
22
Perkins 854F-34T Engine Specifications
24
Machine Torque Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Repair Procedures
30
Introduction
30
Platform Controls
32
Platform Circuit Board
32
How to Remove the LED Circuit Board
33
Joysticks
34
How to Reset a Proportional Valve Coil Default
37
How to Set the Function Thresholds and Default Functions Speeds
38
How to Adjust the Function Speeds
40
How to Adjust the Function Ramp Rate Setting
40
Platform Components
41
Platform
41
Platform Leveling Cylinder
42
Platform Rotator
43
How to Bleed the Platform Rotator
44
Platform Level Sensor
45
Platform Overload System
46
How to Calibrate the Platform Overload System
46
How to Perform a Zero Load Cell Calibration
48
How to Replace the Platform Overload Load Cell
49
Platform Overload Recovery Message
49
Jib Boom Components
51
Jib Boom
52
Jib Boom Lift Cylinder
53
How to Remove the Jib Boom Bellcrank
54
Jib Boom Bellcrank Angle Sensor
55
Boom Components
57
Primary Boom Cable Track
58
Primary Boom
60
How to Remove the Primary Boom
61
How to Disassemble the Primary Boom
63
Primary Boom Lift Cylinder
65
Extension Cylinder
67
Boom Extend and Retract Cables
70
How to Replace the Boom Extend/Retract Cables
74
Primary Boom Angle Sensor
77
Boom Length Sensor
80
Engines
82
RPM Adjustment
82
Flex Plate
82
How to Install the Flex Plate
83
Ground Controls
84
Bypass/Recovery Key Switch
84
How to Use the Recovery Mode
85
Circuit Boards
86
Membrane Decal
88
Full Machine Calibration
89
Display Module
90
Hydraulic Pumps
97
Function Pump
97
How to Prime the Function Pump
98
How to Adjust the Function Pump Standby Pressure
98
How to Adjust the Function Pump Pressure Compensator
100
Drive Pump
101
How to Prime the Drive Pump
103
Manifolds
104
Function Manifold Components
104
Valve Adjustments - Function Manifold
110
8-3A Platform Level and Rotation Manifold Components
112
Jib Boom Manifold Components
113
Function Enable Manifold
114
Steer and Axle Manifold Components
116
Valve Adjustments - Steer and Axle Manifold
120
Traction Manifold Components
121
Valve Adjustments - Traction Manifold
125
Generator Manifold Component
126
Valve Coils
127
Turntable Rotation Components
129
Turntable Rotation Assembly
129
How to Adjust the Turntable Rotation Gear Backlash
130
Turntable Level Sensor
131
Axle Components
134
Steer Sensors
134
How to Calibrate a Replacement Steer Sensor
136
How to Calibrate All Steer Sensors
136
Steer Cylinders
139
Axle Extension Cylinders
139
Axle Angle Sensors
140
Generators
143
Welder Generator
143
Fault Codes
144
Introduction
144
Control System Fault Codes
145
Fault Matrix
164
Fault Code Source
165
Deutz TD 2.9 L4 Engine Fault Codes
168
Perkins 854F-34T Engine Fault Code
183
Schematics
192
Introduction
192
Wire Circuit Legend
193
Wire Color Legend
197
Limit Switches and Angle Sensors
202
Circuit Connector Legend
206
Connector Pin Legend
209
Engine Relay and Fuse Panel Legend - Deutz Td2011L04I and Perkins 1104D-44T Models
224
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
225
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
226
Electrical Symbols Legend
227
Hydraulic Symbols Legend
228
Terex Genie SX-150 Maintenance Manual (198 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 8.19 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
119
Test the Turntable Level Sensor - ALC600 Models
120
Test the Primary Boom Angle Sensor - ALC600 Models
122
Annual Maintenance Procedures
124
Grease the Turntable Rotation Bearing and Rotate Gear
124
Check the Turntable Rotation Bearing Bolts
125
Inspect for Turntable Bearing Wear
127
Check the Extendable Axle - S-100, S-105, S-120 and S-125
128
Perform Maintenance- Jib Rotate Bearing
129
Test the Bypass/Recovery Key Switch - ALC1000 Models
130
Grease the Platform Overload Mechanism (if Equipped)
133
Test the Platform Overload System - (if Equipped)
133
Test the Platform Overload System - ALC1000 Models
135
Test the Platform Load Sense System - S-60 HC
137
S-60/65, S-80/85 and S-80J Models
138
Inspect the Boom Extend/Retract Cables and Sheaves
139
Inspect the Boom Extend/Retract Cables and Sheaves
141
S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
141
Inspect the Boom Extend and Retract Cables and Sheaves -
143
Check the Drive Hub Oil Level and Fastener Torque
146
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
150
Test the Dual Capacity and Platform Overload System - Z-45XC Models
152
Test the Dual Capacity and Platform Overload System - S-40XC, S-45XC, S-60HF, S-65HF, S-60XC from S60XCH-45001, S-65XC, S-80HF, S-85HF, S-80XC, S-85XC
154
Test the Platform Overload System - S-40HF, S-45HF, S-60J
156
S-80J, Z-45HF, Z-45 DC/FE from Z45EM-101
156
Perform Engine Maintenance
158
Programmed Maintenance Procedures
159
P0-1 Check the Track Tension and Fastener Torque, Trax Models
159
XC, S-65 XC, Z-62 Models
159
P0-2 Check the Track Tension and Fastener Torque, Trax Models - S-40, S-45, S-40 XC, S-45 XC Models
160
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
162
P0-4 Continental Engine Maintenance - under 1000 Hours
163
P0-5 Cummins Engine Maintenance - under 1000 Hours
164
P0-6 Deutz Engine Maintenance - under 1000 Hours
165
P0-7 Ford Engine Maintenance - under 1000 Hours
166
P0-8 Kubota Engine Maintenance - under 1000 Hours
167
P0-9 Perkins Engine Maintenance - under 1000 Hours
169
P0-10 GM .998L Engine Maintenance - under 1000 Hours
170
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
171
P1-1 Perform Engine Maintenance - 1000 Hours
172
P1-2 Replace the Drive Hub Oil
174
P1-3 Perform Engine Maintenance - 1500 Hours
177
P2-1 Perform Engine Maintenance - 2000 Hours
177
P2-2 Test or Replace the Hydraulic Oil
179
P2-3 Replace the Hydraulic Filters
180
P2-4 Check the Free-Wheel Configuration
182
P2-5 Check the Boom Wear Pads
184
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
187
P2-7 Check the Turntable Rotation Gear Backlash
187
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
188
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models
190
DC/FE and Z-62
190
Advertisement
Terex Genie SX-150 Maintenance Manual (192 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5.99 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
28
Tires and Wheels
28
Trax Torque Specifications
30
Engine Specifications
31
Engine Operator and Maintenance Manuals
31
Deutz Engine Models
32
Perkins Engine Models
33
Ford Engine Models
35
Kubota Engine Models
36
GM Engine Models
37
Continental Engine Models
37
Cummins Engine Models
38
Hydraulic Specifications
39
Hydraulic Relief Valves
39
Hydraulic and Drive Hub Fluid Capacities
42
Hydraulic Oil Specifications
44
Hydraulic Hose and Fitting Torque Specifications
47
Torque Procedure
48
Maintenance Procedures
50
Introduction
50
Maintenance Schedule
52
Pre-Delivery Preparation Report
53
Scheduled Maintenance Inspection Report - Quarterly or Frequent
54
Scheduled Maintenance Inspection Report - Annual
55
Programmed Maintenance Inspection Report - Booms
56
Commissioning Procedures
57
Perform 50 Hour Service
57
Perform Engine Maintenance - 50 Hours
57
Perform 150 Hour Service
58
Quarterly Maintenance Procedures
59
Check for Open Bulletins and Owner Registration
59
Battery Inspection
60
Inspect the Electrical Wiring
62
Inspect the Electrical Contactors - DC / Bi-Energy Models
63
Check the Exhaust System
64
Inspect the Tires, Wheels and Lug Nut Torque
65
Check the Generator Belts and Pulleys, Bi-Energy Models
65
Check the Oscillate Directional Valve Linkage (if Equipped)
67
Visual Inspection of the Hydraulic Oil
67
Inspect the Hydraulic Filters
68
Check and Adjust the Engine RPM
69
Test the Ground Control Override
75
Test the Alarm Package (if Equipped)
75
Test the Emergency Power System
76
Test the Engine Idle Select - Engine Models
77
Test the Fuel Select Operation - Gasoline/Lpg Models
78
Inspect the Calibration Decal - ALC1000 Models
79
Test the Recovery Mode System - ALC-1000 Models
80
Test the Platform Self-Leveling
82
Confirm the Proper Brake Configuration
82
Test the Drive Brakes
83
Test the Drive Speed - Stowed Position
83
Test the Drive Speed - Raised or Extended Position
84
Test the Drive Speed - Raised and Extended, ALC1000 Models
85
Test the Turntable Level Sensor
86
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
86
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
89
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
91
Test the Primary Boom Angle Sensor
93
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
93
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
98
Test the Primary Boom Angle Sensor - Z-80/60
102
Test the Safety Envelope and Circuits - Z-80/60
103
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
105
Test the Safety Envelope and Circuits
107
And S-125
107
Test the Aircraft Protection System (if Equipped)
113
Test the Operator Protection Alarm (if Equipped)
115
Inspect the Boom Extend/Retract Cables - All Models
115
Test the Recovery Mode System - ALC-600 Models
116
Test the Turntable Level Sensor - S-40HF, S-45HF, S-40XC, S-45XC, S- 60HF, S-65HF, S-60J, S-60XC from S60XCH-45001, S-65XC
117
S-80Hf, S-85Hf, S-80Xc, S-85Xc
117
Test the Primary Boom Angle Sensor - S-40HF, S-45HF, S-40XC
119
S-45XC, S-60HF, S-65HF, S-60J, S-60XC from S60XCH-45001
119
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
119
Annual Maintenance Procedures
121
Grease the Turntable Rotation Bearing and Rotate Gear
121
Check the Turntable Rotation Bearing Bolts
122
Inspect for Turntable Bearing Wear
124
Check the Extendable Axle - S-100, S-105, S-120 and S-125
125
Perform Maintenance- Jib Rotate Bearing
126
Test the Bypass/Recovery Key Switch - ALC1000 Models
127
Grease the Platform Overload Mechanism (if Equipped)
129
Test the Platform Overload System - All Models
130
S-80HF, S-85HF, S-80XC, S-85XC and Z-45XC Models)
130
Test the Platform Overload System - ALC1000 Models
132
Test the Platform Load Sense System - S-60 HC
133
Inspect the Boom Extend/Retract Cables and Sheaves
134
S-60/65 and S-80/85 Models
134
Inspect the Boom Extend/Retract Cables and Sheaves - S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
136
Inspect the Boom Extend and Retract Cables and Sheaves -
138
Check the Drive Hub Oil Level and Fastener Torque
142
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
146
Test the Dual Capacity and Platform Overload System - Z-45XC Models
148
Test the Dual Capacity and Platform Overload System
148
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
149
Test the Platform Overload System - S-40HF, S-45HF, Z-45HF, Z-45 DC/FE from Z45EM-101
151
Perform Engine Maintenance
152
Terex Genie SX-150 Maintenance Manual (185 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.09 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
118
Test the Turntable Level Sensor - ALC600 Models
119
Test the Primary Boom Angle Sensor - ALC600 Models
122
Terex Genie SX-150 Operator's Manual (85 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 3.3 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
14
Work Area Safety
15
Legend
24
Controls
25
Inspections
35
Operating Instructions
52
Transport and Lifting Instructions
67
Maintenance
73
Specifications
77
Terex Genie SX-150 Operator's Manual (71 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 11.81 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
30
Operating Instructions
46
Transport and Lifting Instructions
58
Maintenance
64
Specifications
68
Terex Genie SX-150 Operator's Manual Supplement (17 pages)
Lift Tools Access Deck
Brand:
Terex
| Category:
Boom Lifts
| Size: 0.97 MB
Table of Contents
Symbol and Hazard Pictorials Definitions
9
Pre-Operation Inspection
9
Annual Inspection
11
Installation Instructions
12
Observe and Obey
12
Before Starting Installation
12
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