Riello RLS 300/EV FGR Manuals

Manuals and User Guides for Riello RLS 300/EV FGR. We have 2 Riello RLS 300/EV FGR manuals available for free PDF download: Installation, Use And Maintenance Instructions

Riello RLS 300/EV FGR Installation, Use And Maintenance Instructions (64 pages)

Dual fuel light oil/ gas burners

Brand: Riello | Category: Burner | Size: 6.89 MB

Table of Contents
3
Information and General Instructions
5
Information about the Instruction Manual
5
Introduction
5
General Dangers
5
Safety Precautions
5
Danger: Live Components
5
Guarantee and Responsibility
6
Owner's Responsibility
6
Safety and Prevention
7
Introduction
7
Personnel Training
7
Technical Description of the Burner
8
Technical Data
8
Electrical Data
9
Burner Models Designation
11
Packaging - Weight - Approximate Measurements
11
Burner Dimensions
12
Burner Description
13
Panel Board Description
14
Standard Equipment
14
Firing Rates
15
Procedure to Refer Burner Operating Condition at an Altitude And/Or at a Combustion Supporter Air Temperature Different to the Standard Values (328 Ft above Sea Level, 68 °F)
16
Minimum Furnace Dimensions
16
Control Box for the Air/Fuel Ratio (LMV52
17
Actuators
22
Installation
23
Notes on Safety for the Installation
23
Handling
23
Preliminary Checks
23
Operation Position
23
Boiler Plate
24
Securing the Burner to the Boiler
24
Blast Tube Length
24
Burner Securing
24
Accessibility to the Interior of the Combustion Head
24
Electrode and Ignition Pilot Adjustment
25
Nozzle
26
Recommended Nozzles
26
Nozzle Installation
27
Combustion Head Setting
28
Adjustment at the Maximum Output (for Gas)
29
FGR Duct System
30
Flue Gas Recirculation Line Sizing
31
Calculating the Percentage of Recirculated Flue Gas
31
Hydraulic System
32
Double-Pipe Circuit
32
The Loop Circuit
32
Hydraulic Connections
33
Pressure Variator
33
Pump
34
Technical Data
34
Priming Pump
34
Gas Supply
35
Gas Train
35
Gas Feeding Line
35
Gas Pressure
36
Electrical Wiring
37
Installation of Shielded Cables
38
Speed Sensor Adjustment
39
Inverter Connection
40
Thermal Relay Calibration
41
Electro-Mechanical Thermal Relay
41
Electronic Thermal Relay
41
Motor Connection at 208-230 or 460V
42
Motor Connection at 575V
42
Reversible Direction
42
Start-Up, Calibration and Operation of the Burner
43
Notes on Safety for the First Start-Up
43
Adjustments before First Firing (Light Oil Operation)
43
Nozzles
43
Combustion Head
43
Pump Pressure
43
Fan Air Gate Valve
43
Burner Firing
43
Fuel Change
43
Adjustments before First Firing (Gas Operation)
44
Burner Start-Up
44
Combustion Air Adjustment
45
Air Adjustment for Maximum Output
45
Adjusting Gas/Air Delivery
45
Adjusting Oil/Air Delivery
45
Air/Fuel Control and Power Modulation System
45
Final Calibration of the Pressure Switches
46
Air Pressure Switch
46
Maximum Gas Pressure Switch
46
Minimum Gas Pressure Switch
46
Low Oil Pressure Switch
47
Burner Starting
48
Steady State Operation
49
Firing Failure
49
Final Checks (with the Burner Working)
50
Maintenance
51
Notes on Safety for the Maintenance
51
Maintenance Programme
51
Maintenance Frequency
51
Safety Test - with Gas Ball Valve Closed
51
Checking and Cleaning
51
Safety Components
52
Opening the Burner
53
Closing the Burner
53
A Appendix - Spare Parts
54
B Appendix - Accessories
59
Appendix - Burner Start up Report
60

Riello RLS 300/EV FGR Installation, Use And Maintenance Instructions (60 pages)

Dual fuel light oil/ gas burners Progressive two stage or modulating operation

Brand: Riello | Category: Burner | Size: 5.76 MB

Table of Contents
3
Information and General Instructions
5
Information about the Instruction Manual
5
Introduction
5
General Dangers
5
Safety Precautions
5
Danger: Live Components
5
Guarantee and Responsibility
6
Owner's Responsibility
6
Safety and Prevention
7
Introduction
7
Personnel Training
7
Technical Description of the Burner
8
Technical Data
8
Electrical Data
9
Burner Models Designation
11
Packaging - Weight - Approximate Measurements
11
Burner Dimensions
12
Burner Description
13
Panel Board Description
14
Standard Equipment
14
Firing Rates
15
Procedure to Refer Burner Operating Condition in High Altitude Plants
16
Minimum Furnace Dimensions
17
Control Box for the Air/Fuel Ratio (LMV52
18
Actuators
23
Installation
24
Notes on Safety for the Installation
24
Handling
24
Preliminary Checks
24
Operation Position
24
Boiler Plate
25
Securing the Burner to the Boiler
25
Blast Tube Length
25
Burner Securing
25
Accessibility to the Interior of the Combustion Head
25
Electrode and Ignition Pilot Adjustment
26
Nozzle
27
Recommended Nozzles
27
Nozzle Installation
28
Combustion Head Setting
29
Adjustment at the Maximum Output (for Gas)
30
FGR Duct System
30
Flue Gas Recirculation Line Sizing
32
Calculating the Percentage of Recirculated Flue Gas
32
Hydraulic System
33
Double-Pipe Circuit
33
The Loop Circuit
33
Hydraulic Connections
34
Pressure Variator
34
Pump
35
Technical Data
35
Priming Pump
35
Gas Supply
36
Gas Train
36
Gas Feeding Line
36
Gas Pressure
37
Electrical Wiring
38
Other Connection
39
Speed Sensor Adjustment
39
Inverter Connection
40
Thermal Relay Calibration
41
Electro-Mechanical Thermal Relay
41
Electronic Thermal Relay
41
Motor Connection at 208-230 or 460V
42
Motor Connection at 575V
42
Reversible Direction
42
Start-Up, Calibration and Operation of the Burner
43
Notes on Safety for the First Start-Up
43
Adjustments before First Firing (Light Oil Operation)
43
Nozzles
43
Combustion Head
43
Pump Pressure
43
Fan Air Gate Valve
43
Burner Firing
43
Fuel Change
43
Adjustments before First Firing (Gas Operation)
44
Burner Start-Up
44
Combustion Air Adjustment
45
Air Adjustment for Maximum Output
45
Adjusting Gas/Air Delivery
45
Adjusting Oil/Air Delivery
45
Air/Fuel Control and Power Modulation System
45
Final Calibration of the Pressure Switches
46
Air Pressure Switch
46
Maximum Gas Pressure Switch
46
Minimum Gas Pressure Switch
46
Low Oil Pressure Switch
47
Burner Starting
48
Steady State Operation
49
Firing Failure
49
Final Checks (with the Burner Working)
50
Maintenance
51
Notes on Safety for the Maintenance
51
Maintenance Programme
51
Maintenance Frequency
51
Checking and Cleaning
51
Opening the Burner
52
Closing the Burner
52
A Appendix - Spare Parts
53
B Appendix - Accessories
58
Appendix - Burner Start up Report
59

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