Precor TRM10/GEN06 Manuals

Manuals and User Guides for Precor TRM10/GEN06. We have 1 Precor TRM10/GEN06 manual available for free PDF download: Service Manual

Precor TRM10/GEN06 Service Manual (149 pages)

TREADMILL BASE

Brand: Precor | Category: Treadmill | Size: 3.83 MB

Service Manual
1
Table of Contents
3
Section 1 - about this Document

7
Section 2 - General Information

8
Section 3 - Safety Guidelines

10
Section 4 - Operation Verification

11
- Operation Verification
  11
  - Procedure
    11
- Operation Verification Checklist
  13
Section 5 - Standardized Service Access Codes

14
Section 6 - Theory of Operation

21
- Consoles
  21
  - Basic Operation of a Console
    21
  - Consoles that Could Appear on the GEN-06 / TRM10 Treadmill Base
    22
- Console to Base Communication
  24
- Treadmill Base Operation
  25
  - Power Entry
    25
  - Lower Electronics Module
    26
  - AC Drive Motor Controller
    27
  - Auto-Stop
    29
  - AC Lift System - Motion Control
    30
  - AC Lift System - Position Monitoring
    32
Section 7 - TRM Base Troubleshooting Procedures

33
- Introduction to Treadmill Troubleshooting
  33
- Troubleshooting Tripped Breakers
  33
  - If the Unit Trips the Wall Breaker
    34
  - If the Treadmill Breaker (Power Switch) Is Tripped
    35
- Troubleshooting no Power to the Console
  37
- Standardized Error Codes
  38
  - Error Codes
    40
  - Error Code Table
    41
  - Validating the Reported Failure
    42
- Troubleshooting Input Power & Control Error Codes
  43
  - Error 05 - Key Depressed at Power up
    43
  - Description
    43
  - Possible Causes
    43
  - Possible Remedies
    43
  - Error 09 - Lower PCA Memory Test Errors
    44
  - Description
    44
  - Possible Cause
    44
  - Possible Remedy
    44
  - Error 12 - Watchdog (Lower PCA)
    45
  - Description
    45
  - Possible Causes
    45
  - Possible Remedies
    45
  - Error 15 - A.C. Input Voltage too High
    46
  - Description
    46
  - Possible Causes
    46
  - Possible Remedies
    46
  - Error 16 - A.C. Input Voltage too Low
    48
  - Description
    48
  - Possible Causes
    48
  - Possible Remedies
    48
  - Error 80, 81, 82, & 83 - P30 Machine Controls Not Working
    49
  - Description
    49
  - Possible Causes
    49
  - Possible Remedies
    49
- Troubleshooting the 3 Phase AC Drive Motor System
  50
  - Procedure
    50
  - Error 20 - too Many Maximum Power Requests in 1 Second
    53
  - Description
    53
  - Possible Causes
    53
  - Possible Remedies
    53
  - Error 27 - too Much Drive Motor Current
    54
  - Description
    54
  - Possible Causes
    54
  - Possible Remedies
    54
  - Error 28 - Temperature too High
    55
  - Description
    55
  - Possible Causes
    55
  - Possible Remedies
    55
  - Error 29 - Excessive AC Input Current
    56
  - Description
    56
  - Possible Causes
    56
  - Possible Remedies
    56
- Troubleshooting the Incline System
  57
  - Operation of Lift Motor for Testing
    57
  - Error 40 - no Lift Motion Detected
    58
  - Description
    58
  - Possible Causes
    58
  - Possible Remedies
    58
  - Error 42 - Lift Position Value out of Range
    63
  - Troubleshooting Procedure
    63
  - Description
    63
  - Possible Cause
    63
  - Possible Remedies
    63
  - Error 44 - Un-Commanded Lift Motion
    66
  - Description
    66
  - Possible Causes
    66
  - Possible Remedies
    66
  - Error 45 - Lift Moving in Wrong Direction
    67
  - Description
    67
  - Possible Causes
    67
  - Possible Remedies
    67
- Troubleshooting Communications Errors
  68
  - Error 30, 31, 32 and 33 - Communications Error
    68
  - Description
    68
  - Possible Causes
    68
  - Possible Remedies
    68
  - Error 37 - E-Stop Not Communicating
    69
  - Description
    69
  - Possible Cause
    69
  - Possible Remedies
    69
- Running Belt & Deck Troubleshooting
  70
  - Procedure
    70
- Troubleshooting the Auto Stop Feature
  72
- Error 60 or "Temporarily out of Order" - Auto Stop Not Working
  75
Section 8 - Replacement Procedures

81
- Replacing the Line Cord
  81
- Replacing the Circuit Breaker
  83
- Replacing the Line Filter
  85
- Replacing the Input Module
  87
- Replacing the Auto Stop Sensor
  89
- Replacing the Auto Stop Magnet
  91
- Replacing Drive Motor
  94
- Replacing the Incline Motor
  95
- Replacing the Incline Platform
  98
- Replacing the Power Control Module
  100
- Replacing the End Cap or Belt Guard
  102
- Drive Belt Replacement
  104
- Replacing the Drive Roller
  107
- Take up Roller Replacement
  111
- Running Belt And/Or Deck Replacement
  113
Section 9 - Adjustment Procedures

121
- Adjusting Drive Belt Tension
  121
- Tensioning the Running Belt
  124
- Running Belt Tracking Adjustment
  126
- Calibrating the Lift Motor
  127
Section 10 - Preventive Maintenance

129
Section 11 - Block Diagram

137
- Block Diagram - 120 Volt
  137
Section 12 - Exploded View & Parts Identification

138
- Exploded View
  138
- Parts Identification List
  144

Precor Categories

Fitness Equipment Elliptical Trainer

Treadmill Exercise Bike Music Mixer

More Precor Manuals

Precor TRM10/GEN06 Manuals

Precor TRM10/GEN06 Service Manual (149 pages)

Table of Contents

Section 1 - about this Document

Section 2 - General Information

Section 3 - Safety Guidelines

Section 4 - Operation Verification

Section 5 - Standardized Service Access Codes

Section 6 - Theory of Operation

Section 7 - TRM Base Troubleshooting Procedures

Section 8 - Replacement Procedures

Section 9 - Adjustment Procedures

Section 10 - Preventive Maintenance

Section 11 - Block Diagram

Section 12 - Exploded View & Parts Identification

Related Products

Precor Categories