Mercury MR504LX3 Manuals

Manuals and User Guides for Mercury MR504LX3. We have 1 Mercury MR504LX3 manual available for free PDF download: Manual

Mercury MR504LX3 Manual (94 pages)

Brand: Mercury | Category: Engine | Size: 5.85 MB

Table of Contents
5
Warranty Information
10
Warranty Registration-United States and Canada
10
Warranty Registration-Outside the United States and Canada
10
Transfer of Warranty
10
Mercury Product Protection Plan: United States and Canada
11
Emission Control Warranty Information
11
Important Information
11
Emission Control System Components
11
Emission Control Information Label
12
Owner Responsibility
12
Warranty Policy-Diesel Models
12
High-Output Recreational Use Limited Warranty
12
Light-Duty Commercial Use Limited Warranty
14
3-Year Limited Warranty against Corrosion-Diesel Models (Recreational Use Only)
15
Warranty Policy-Australia and New Zealand
16
Mercruiser Limited Warranty-Australia and New Zealand Policy
16
Transfer of Warranty-Australia and New Zealand Policy
18
Global Warranty Charts
19
Outside United States
19
Canada Warranty Chart-Mercruiser Gas and Diesel
19
Outside Canada
19
Section 1 - WARRANTY
19
United States Warranty Chart-Mercruiser Gas and Diesel
19
Australia and New Zealand Warranty Chart-Mercruiser Gas and Diesel
20
Outside Australia and New Zealand
20
South Pacific Warranty Chart-Mercruiser Gas and Diesel
20
Outside of the South Pacific
20
Asia Warranty Chart-Mercruiser Gas and Diesel
20
Outside of Asia
20
Europe and the Confederation of Independent States (CIS) Warranty Charts-Mercruiser Gas and Diesel
20
Outside Europe and CIS
21
Middle-East and Africa (Excluding South Africa) Warranty Charts-Mercruiser Gas and Diesel
21
Outside Middle-East and Africa
21
South Africa Warranty Charts-Mercruiser Gas and Diesel
21
Outside South Africa
21
Section 2 - Getting to Know Your Power Package
23
Features and Controls
24
Warning Horn Signals
24
Instrumentation
24
Vesselview
24
Smartcraft Speedometer, Tachometer, and Digital Gauges
24
System Link Digital Gauges
25
Switches
26
Emergency Stop Switch
26
Lanyard Stop Switch
27
Keep the Lanyard Stop Switch and Lanyard Cord in Good Operating Condition
28
Digital Throttle and Shift
28
Remote Controls
28
Panel Mount Features
28
Console Mount Features
29
Engine Electrical System Overload Protection
29
Vessel Integration Panel (VIP) Overload Protection
30
Engine Guardian System
30
Identification
31
Specifications Label
31
Data Label Location
31
Engine Data Label
31
Technodrive Transmissions
32
Safe Boating Recommendations
34
Carbon Monoxide Exposure
35
Be Alert to Carbon Monoxide Poisoning
35
Stay Clear of Exhaust Areas
35
Good Ventilation
35
Poor Ventilation
36
Important Operation Information
36
Launching
36
Duty Cycle Rating Requirements
36
High-Output Rating
36
Diesel
36
Section 3 - on the Water
36
Operation Chart
37
Freezing Temperature and Cold Weather Operation
37
Drain Plug and Bilge Pump
38
Starting, Shifting, and Stopping
38
Before Starting the Engine
38
Important Information-Smartstart
38
Starting a Cold Engine
38
Engine Warm up
39
Starting a Warm Engine
39
Shifting
39
Engine Shut down (Stopping)
39
Protecting People in the Water
40
While Boat Is in Operation
40
While the Boat Is Stationary
40
High-Speed and High-Performance
40
Passenger Safety in Pontoon Boats and Deck Boats
40
Boats Having an Open Front Deck
40
Boats with Front-Mounted, Raised Pedestal Fishing Seats
41
Wave and Wake Jumping
41
Impact with Underwater Hazards
41
Conditions Affecting Operation
42
Weight Distribution (Passengers and Gear) Inside the Boat
42
Bottom of Boat
42
Elevation and Climate
42
Propeller Selection
43
Getting Started
43
Initial Break-In Procedure
43
Engine Break-In
43
20-Hour Break-In Period
43
After the 20-Hour Break-In Period
43
End of First Season Checkup
44
Fuel Requirements
46
Nonferrous Metals and the Fuel System
46
Diesel Fuel in Cold Weather
46
Antifreeze/Coolant
46
Engine Oil
47
Engine Specifications
47
Fluid Specifications
48
Engine
48
Transmission
48
Approved Paints
48
Owner and Operator Responsibilities
50
Dealer Responsibilities
50
Maintenance
50
Do-It-Yourself Maintenance Suggestions
50
General Inspection
50
Engine Cover
51
Removal
51
Cleaning
51
Inspection
51
Installation
51
Maintenance Schedule
51
Routine Maintenance
51
Scheduled Maintenance
53
Engine Oil
53
Specifications
53
Oil Level-Overfilled
53
Checking
54
Filling
54
Changing Oil and Filter
55
TM 345 Technodrive Transmission Fluid
57
Checking
57
Filling
58
Changing
58
Section 5 - Maintenance
58
TM 485-A Technodrive Transmission Fluid
59
Check Fluid
59
Add Fluid
60
Change Fluid
61
Engine Coolant
63
Checking and Filling the Closed-Cooling System
63
Draining the Closed-Cooling System
64
Air Filter
65
Removal
65
Inspection
66
Installation
66
Water-Separating Fuel Filter
67
Draining
67
Replacing
68
Filling
70
Fuel System
71
Priming
71
Filling (Bleeding)
71
Fuel Tank Cleaning and Flushing
72
Seawater System
72
Draining the Seawater System
72
Checking the Seawater Pickups
73
Cleaning the Seawater Strainer
74
Engine Seawater Pump Inspection
75
Corrosion Protection
75
General Information
75
Engine Corrosion Protection Components
76
Removal
76
Cleaning and Inspection
76
Installation
77
Antifouling Paint
77
Lubrication
77
Throttle Cable
77
Shift Cable
78
Drive Belts
78
Serpentine Belt Inspection
78
Battery
79
Battery Precautions for Multiple Engines
79
Section 6 - Storage
81
Cold Weather (Freezing Temperature), Seasonal Storage, and Extended Storage
82
Cold Weather (Freezing Temperature) Storage
82
Preparing Your Power Package for Seasonal or Extended Storage
82
Seasonal Storage
83
Extended Storage Instructions
84
Battery
84
Recommissioning
84
Diagnosing Electronically Controlled Fuel System Problems
86
Troubleshooting Charts
86
Starter Motor will Not Crank Engine, or Cranks Slow
86
Engine will Not Start, or Is Hard to Start
86
Engine Runs Rough, Misses, or Backfires
86
Section 7 - Troubleshooting
86
Poor Performance
87
Incorrect Engine Temperature
87
Low Engine Oil Pressure
87
Battery will Not Charge
87
Remote Control Operates Hard, Binds, Has Excessive Free-Play, or Makes Unusual Sounds
88
Owner Service Assistance
90
Local Repair Service
90
Service Away from Home
90
Stolen Power Package
90
Attention Required after Submersion
90
Replacement Service Parts
90
Parts and Accessories Inquiries
90
Resolving a Problem
90
Contact Information for Mercury Marine Customer Service
91
Customer Service Literature
91
English Language
91
Other Languages
92
Ordering Literature
92
United States and Canada
92
Outside the United States and Canada
92

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