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500 XC-W USA
KTM 500 XC-W USA Manuals
Manuals and User Guides for KTM 500 XC-W USA. We have
4
KTM 500 XC-W USA manuals available for free PDF download: Owner's Manual, Setup Instructions
KTM 500 XC-W USA Owner's Manual (136 pages)
2014
Brand:
KTM
| Category:
Motorcycle
| Size: 4.54 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC Models)
16
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
17
Light Switch (All EXC Models)
17
Light Switch (All XC-W Models)
17
Turn Signal Switch (All EXC Models)
17
Emergency off Switch (EXC AUS)
17
Electric Starter Button (EXC AUS)
18
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
18
Overview of Indicator Lamps (EXC EU, EXC AUS)
18
Overview of Indicator Lamps (EXC SIX DAYS)
18
Overview of Indicator Lamps (All XC-W Models)
18
Opening Filler Cap
19
Closing Filler Cap
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
22
7 Speedometer
23
EXC EU, EXC AUS, All XC-W Models
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Adjusting the Speedometer Functions
24
Setting the Clock
24
Querying Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Unit of Measurement Menu
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
29
Table of Conditions and Menu Activation
30
Exc Six Days
30
Speedometer Overview
30
Activation and Test
31
Setting Kilometers or Miles
31
Setting the Speedometer Functions
31
Setting the Clock
32
Viewing the Lap Time
32
Display Mode SPEED (Speed)
33
Display Mode SPEED/H (Service Hours)
33
Setup Menu
33
Setting the Unit of Measurement
34
Display Mode SPEED/CLK (Time)
34
Setting the Clock
34
Display Mode SPEED/LAP (Lap Time)
35
Viewing the Lap Time
35
Display Mode SPEED/ODO (Odometer)
35
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
36
Setting TR2 (Trip Master 2)
36
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
37
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
8 Preparing for Use
40
Advice on First Use
40
Running-In the Engine
41
Preparing the Vehicle for Difficult Riding Conditions
41
Preparing for Rides on Dry Sand
42
Preparing for Rides on Wet Sand
42
Preparing for Rides on Wet and Muddy Surfaces
43
Preparing for Rides at High Temperature and Slow Speed
43
Preparing for Rides at Low Temperature or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Starting off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
10 Service Schedule
48
Service Work (as Additional Order)
49
11 Tuning the Chassis
50
Checking the Basic Suspension Setting against the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring Rear Wheel Sag Unloaded
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
53
Checking Basic Setting of Fork
54
Adjusting the Compression Damping of the Fork
54
Adjusting the Rebound Damping of the Fork
55
Adjusting the Spring Preload of the Fork (EXC EU, EXC AUS, All XC-W Models)
56
Handlebar Position
56
Adjusting Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with the Lift Stand
58
Removing the Motorcycle from the Lift Stand
58
Bleeding Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
58
Loosening the Fork Protector
59
Positioning the Fork Protector
59
Removing the Fork Legs
59
Installing the Fork Legs
60
Removing the Fork Protector
61
Installing the Fork Protector
61
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
61
Removing the Lower Triple Clamp (EXC SIX DAYS)
62
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
63
Installing the Lower Triple Clamp (EXC SIX DAYS)
65
Checking the Steering Head Bearing Play
66
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
67
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
67
Greasing the Steering Head Bearing
68
Removing the Front Fender
68
Installing the Front Fender
68
Removing the Shock Absorber
69
Installing the Shock Absorber
69
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Lid
70
Installing the Air Filter Box Lid
70
Removing the Air Filter
70
Installing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Sealing the Air Filter Box
72
Removing Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling of the Main Silencer
72
Removing the Fuel Tank
73
Installing the Fuel Tank
74
Checking for Chain Dirt Accumulation
75
Cleaning the Chain
76
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
77
Checking the Frame
79
Checking the Swingarm
79
Checking the Throttle Cable Routing
79
Checking the Rubber Grip
80
Additionally Securing the Rubber Grip
80
Adjusting the Basic Position of the Clutch Lever
80
Checking/Correcting the Fluid Level of the Hydraulic Clutch
81
Changing the Hydraulic Clutch Fluid
81
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
82
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
82
13 Brake System
83
Checking Free Travel of Hand Brake Lever
83
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
83
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
83
Checking the Brake Discs
84
Checking the Brake Fluid Level of the Front Brake
84
Adding Front Brake Fluid
84
Checking the Front Brake Linings
85
Changing the Front Brake Linings
86
Checking the Free Travel of Foot Brake Lever
87
Adjusting the Basic Position of the Foot Brake Lever
87
Checking the Rear Brake Fluid Level
88
Adding Rear Brake Fluid
88
Checking the Rear Brake Linings
89
Changing the Rear Brake Linings
90
14 Wheels, Tires
92
Removing the Front Wheel
92
Installing the Front Wheel
92
Removing the Rear Wheel
93
Installing the Rear Wheel
94
Checking the Tire Condition
94
Checking the Tire Air Pressure
95
Checking Spoke Tension
95
15 Electrical System
97
Removing the Battery
97
Installing the Battery
97
Charging the Battery
98
Changing the Main Fuse
99
Changing the Fuses of Individual Power Consumers
100
Removing Headlight Mask with Headlight
100
Refitting the Headlight Mask with the Headlight
101
Changing the Headlight Bulb
101
Changing the Turn Signal Bulb
102
Checking the Headlight Setting
102
Adjusting the Headlight Range
103
Changing the Speedometer Battery
103
16 Cooling System
105
Checking the Antifreeze and Coolant Level
105
Checking the Coolant Level
105
Draining the Coolant
106
Refilling Coolant
106
17 Tuning the Engine
108
Checking the Play in the Throttle Cable
108
Adjusting the Play in the Throttle Cable
108
Adjusting the Idle Speed
109
Checking the Basic Position of the Shift Lever
109
Adjusting the Basic Position of the Shift Lever
109
18 Service Work on the Engine
110
Changing the Fuel Screen
110
Checking the Engine Oil Level
110
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
111
Adding Engine Oil
113
19 Cleaning, Care
114
Cleaning the Motorcycle
114
Checks and Maintenance Steps for Winter Operation
115
20 Storage
116
Preparing for Use after Storage
116
21 Troubleshooting
117
22 Blink Code
119
23 Technical Data
121
Engine
121
Engine Tightening Torques
121
Capacities
123
Capacity - Engine Oil
123
Capacity - Coolant
123
Capacity - Fuel
123
Chassis
123
Electrical System
124
Tires
124
Fork
124
EXC EU, EXC AUS, All XC-W Models
124
Exc Six Days
125
Shock Absorber
125
Chassis Tightening Torques
126
24 Substances
128
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KTM 500 XC-W USA Owner's Manual (136 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.28 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC Models)
16
Kill Switch (XC-W)
16
Horn Button (All EXC Models)
17
Light Switch (All EXC Models)
17
Light Switch (XC-W)
17
Turn Signal Switch (All EXC Models)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (XC-W)
18
Opening Filler Cap
18
Closing Filler Cap
19
Idle Speed Adjusting Screw
19
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC EU/AU, XC-W)
48
Handlebar Position
49
Adjusting Handlebar Position
50
12 Service Work on the Chassis
52
Raising the Motorcycle with the Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
52
Cleaning the Dust Boots of the Fork Legs
53
Removing the Fork Legs
53
Installing the Fork Legs
54
Removing the Fork Protector
56
Installing the Fork Protector
56
Removing the Lower Triple Clamp (All EXC Models)
56
Removing the Lower Triple Clamp (XC-W)
57
Installing the Lower Triple Clamp (All EXC Models)
58
Installing the Lower Triple Clamp (XC-W)
61
Checking the Steering Head Bearing Play
62
Adjusting the Play of the Steering Head Bearing (All EXC Models)
63
Adjusting the Play of the Steering Head Bearing (XC-W)
64
Greasing the Steering Head Bearing
64
Removing the Front Fender
64
Installing the Front Fender
65
Removing the Shock Absorber
65
Installing the Shock Absorber
65
Removing the Seat
66
Mounting the Seat
66
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
66
Removing the Air Filter
67
Installing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
67
Sealing the Air Filter Box
68
Removing Main Silencer
68
Installing the Main Silencer
68
Cleaning Spark Arrestor (XC-W)
69
Changing Glass Fiber Yarn Filling in the Main Silencer
70
Removing the Fuel Tank
71
Installing the Fuel Tank
72
Checking for Chain Dirt Accumulation
74
Cleaning the Chain
74
Checking the Chain Tension
75
Adjusting the Chain Tension
75
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
76
Checking the Frame
78
Checking the Swingarm
78
Checking Throttle Cable Routing
78
Checking the Rubber Grip
79
Additionally Securing the Rubber Grip
79
Adjusting the Basic Position of the Clutch Lever
79
Checking/Correcting the Fluid Level of the Hydraulic Clutch
79
Changing the Hydraulic Clutch Fluid
80
Removing the Engine Guard (All EXC Models)
80
Installing the Engine Guard (All EXC Models)
80
13 Brake System
81
Checking Free Travel of Hand Brake Lever
81
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
81
Adjusting the Basic Position of the Hand Brake Lever (XC-W)
81
Checking the Brake Discs
82
Checking the Brake Fluid Level of the Front Brake
82
Adding Front Brake Fluid
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
84
Checking the Free Travel of Foot Brake Lever
85
Adjusting the Basic Position of the Foot Brake Lever
85
Checking the Rear Brake Fluid Level
86
Adding Rear Brake Fluid
86
Checking the Rear Brake Linings
87
Changing the Rear Brake Linings
88
14 Wheels, Tires
90
Removing the Front Wheel
90
Installing the Front Wheel
90
Removing the Rear Wheel
91
Installing the Rear Wheel
92
Checking the Tire Condition
92
Checking the Tire Air Pressure
93
Checking Spoke Tension
93
15 Electrical System
95
Removing the Battery
95
Installing the Battery
95
Charging the Battery
96
Changing the Main Fuse
97
Changing the Fuses of Individual Power Consumers
98
Removing Headlight Mask with Headlight
98
Refitting the Headlight Mask with the Headlight
99
Changing the Headlight Bulb
100
Changing the Turn Signal Bulb (All EXC Models)
100
Checking the Headlight Setting
101
Adjusting the Headlight Range
101
Changing the Speedometer Battery
102
16 Cooling System
103
Checking the Antifreeze and Coolant Level
103
Checking the Coolant Level
103
Draining the Coolant
104
Refilling Coolant
104
17 Tuning the Engine
106
Checking the Play in the Throttle Cable
106
Adjusting the Play in the Throttle Cable
106
Adjusting the Idle Speed
107
Checking the Basic Position of the Shift Lever
107
Adjusting the Basic Position of the Shift Lever
107
18 Service Work on the Engine
109
Changing the Fuel Screen
109
Checking the Engine Oil Level
109
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
110
Adding Engine Oil
112
19 Cleaning, Care
113
Cleaning the Motorcycle
113
Checks and Maintenance Steps for Winter Operation
114
20 Storage
115
Preparing for Use after Storage
115
21 Troubleshooting
116
22 Blink Code
118
23 Technical Data
120
Engine
120
Engine Tightening Torques
120
Capacities
122
Engine Oil
122
Coolant
122
Fuel
122
Chassis
122
Electrical System
123
Tires
123
Fork
123
Exc Eu/Au, XC-W
123
EXC Six Days
124
Shock Absorber
124
Chassis Tightening Torques
125
24 Substances
127
25 Auxiliary Substances
128
26 Standards
130
27 List of Abbreviations
131
28 Lisy of Symbols
132
Yellow and Orange Symbols
132
Green and Blue Symbols
132
Index
133
KTM 500 XC-W USA Owner's Manual (122 pages)
2012
Brand:
KTM
| Category:
Motorcycle
| Size: 4.99 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of Vehicle, Front Left (Example)
9
View of Vehicle, Rear Right (Example)
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch (All XC-W Models)
13
Kill Switch (All EXC Models)
13
Horn Button (All EXC Models)
14
Light Switch (All EXC Models)
14
Turn Signal Switch (All EXC Models)
14
Emergency off Switch (EXC AUS)
14
Electric Starter Button (EXC AUS)
14
Electric Starter Button (EXC EU, EXC SIX DAYS, All XC-F Models)
15
Map-Select Switch for the Basic Setting (EXC SIX DAYS)
15
Map-Select Switch for Vehicle Operation (EXC SIX DAYS)
15
Light Switch (All XC-W Models)
15
Overview of Indicator Lamps (All XC-W Models)
15
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
16
Tripmaster Switch
16
Setting Kilometers or Miles
17
Setting the Clock
17
Adjusting the Speedometer Functions
18
Querying Lap Time
18
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
19
Display Mode SPEED/LAP (Lap Time)
19
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
20
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
21
Display Mode SPEED/S2 (Stop Watch 2)
21
Opening Filler Cap
22
Closing Filler Cap
23
Idle Speed Adjusting Screw
23
Shift Lever
23
Kick Starter
24
Foot Brake Lever
24
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
25
Preparing for Use
26
Advice on First Use
26
Running-In the Engine
27
Preparing the Vehicle for Difficult Riding Conditions
27
Preparing for Rides on Dry Sand
28
Preparing for Rides on Wet Sand
28
Preparing for Rides on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
29
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks and Maintenance Work When Preparing for Use
31
Starting
31
Starting off
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Service Work (as Additional Order)
36
Tuning the Chassis
37
Checking the Basic Suspension Setting against the Rider's Weight
37
Compression Damping of Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
39
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
40
Checking Basic Setting of Fork
41
Adjusting the Compression Damping of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Adjusting the Spring Preload of the Fork
42
Handlebar Position
42
Adjusting Handlebar Position
42
Service Work on the Chassis
44
Raising the Motorcycle with the Lift Stand
44
Removing the Motorcycle from the Lift Stand
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protection
45
Removing the Fork Legs
45
Installing the Fork Legs
46
Removing the Fork Protector
46
Installing the Fork Protector
47
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
47
Removing the Lower Triple Clamp X (EXC SIX DAYS)
47
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
48
Installing the Lower Triple Clamp (EXC SIX DAYS)
50
Checking the Steering Head Bearing Play
51
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
52
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
52
Greasing the Steering Head Bearing
52
Removing the Shock Absorber
53
Installing the Shock Absorber
53
Removing the Front Fender
53
Installing the Front Fender
53
Removing the Seat
54
Mounting the Seat
54
Removing the Air Filter Box Lid
54
Installing the Air Filter Box Lid
54
Removing the Air Filter
54
Installing the Air Filter
55
Cleaning the Air Filter and Air Filter Box
55
Removing Main Silencer
56
Installing the Main Silencer
56
Changing the Glass Fiber Yarn Filling of the Main Silencer
56
Silencer X
56
Removing the Fuel Tank
57
Installing the Fuel Tank
58
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Adjusting the Chain Tension
60
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting the Chain Guide
63
Checking the Frame
63
Checking the Swingarm
63
Checking the Throttle Cable Routing
64
Checking the Rubber Grip
64
Additionally Securing the Rubber Grip
64
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of the Hydraulic Clutch
65
Changing the Hydraulic Clutch Fluid
65
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
66
Brakes
67
Checking Free Travel of Hand Brake Lever
67
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
67
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
67
Checking the Brake Discs
68
Checking the Front Brake Fluid Level
68
Adding Front Brake Fluid
68
Checking the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking the Free Travel of Foot Brake Lever
71
Adjusting the Basic Position of the Foot Brake Lever
71
Checking the Rear Brake Fluid Level
72
Adding Brake Fluid to the Rear Brake Circuit
72
Checking the Rear Brake Linings
73
Changing the Rear Brake Linings
74
Wheels, Tires
76
Removing the Front Wheel
76
Installing the Front Wheel
76
Removing the Rear Wheel
77
Installing the Rear Wheel
77
Checking the Tire Condition
78
Checking Tire Air Pressure
79
Checking Spoke Tension
79
Electrical System
81
Removing the Battery
81
Installing the Battery
81
Charging the Battery
81
Changing the Main Fuse
82
Changing the Fuses of Individual Power Consumers
83
Changing the Fuse of the Radiator Fan
84
Removing Headlight Mask with Headlight
85
Refitting the Headlight Mask with the Headlight
85
Changing the Headlight Bulb
85
Checking the Headlight Setting
86
Adjusting the Headlight Range
86
Changing the Speedometer Battery
86
Cooling System
88
Checking the Antifreeze and Coolant Level
88
Checking the Coolant Level
89
Draining the Coolant
89
Refilling Coolant
90
Tuning the Engine
91
Checking the Play in the Throttle Cable
91
Adjusting the Play in the Throttle Cable
91
Adjusting the Idle Speed
91
Checking the Basic Position of the Shift Lever
92
Adjusting the Basic Position of the Shift Lever
92
Setting the Engine Characteristics (EXC SIX DAYS)
92
Service Work on the Engine
94
Checking the Engine Oil Level
94
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
94
Adding Engine Oil
96
Cleaning, Care
98
Cleaning the Motorcycle
98
Checks and Maintenance Steps for Winter Operation
99
Storage
100
Preparing for Use after Storage
100
Troubleshooting
101
Blink Code
103
Technical Data - Engine
105
Capacity - Engine Oil
105
Capacity - Coolant
106
Technical Data - Engine Tightening Torques
107
Technical Data - Chassis
109
Lighting Equipment
110
Tires
110
Capacity - Fuel
110
Technical Data - Fork
111
Technical Data - Shock Absorber
112
Technical Data - Tightening Torques for Chassis
113
Substances
114
Auxiliary Substances
116
Standards
118
Index
119
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KTM 500 XC-W USA Setup Instructions (31 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2.45 MB
Table of Contents
Means of Representation
4
Checking the Headlight Setting
12
Checking Throttle Cable Routing
22
Setting the Clock
26
Technical Data
27
Auxiliary Substances
30
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