Hitachi WJ200-037H Manuals

Manuals and User Guides for Hitachi WJ200-037H. We have 1 Hitachi WJ200-037H manual available for free PDF download: Instruction Manual

Hitachi WJ200-037H Instruction Manual (421 pages)

WJ200 Series Single-phase Input 200V class Three-phase Input 200V class Three-phase Input 400V class

Brand: Hitachi | Category: Inverter | Size: 4.69 MB

Caution When Using Safe Stop Function
2
Definitions and Symbols
2
Hazardous High Voltage
2
Safety Messages

2
Chapter 1 : Getting Started

22
Introduction

22
WJ200 Inverter Specifications

24
- General Specifications
  28
- Derating Curves
  31
Introduction to Variable-Frequency Drives

38
Frequently Asked Questions

43
- Inverter Mounting and Installation
  46
Chapter 2 : Inverter Mounting and Installation

47
- Main Physical Features
  47
- Orientation to Inverter Features
  47
  - Unpacking and Inspection
    47
  - Power Wiring Access
    48
- Basic System Description
  49
- Step-By-Step Basic Installation
  51
- Powerup Test
  68
- Using the Front Panel Keypad
  70
Choosing a Programming Device

83
- Introduction of Inverter Programming
  83
Chapter 3 : Configuring Drive Parameters

84
Using the Keypad Devices

84
- Control Algorithms
  85
- Operational Modes
  85
- Run Mode Edit
  85
- Dual Rating Selection
  86
- “D” Group: Monitoring Functions
  88
- Trip Event and History Monitoring
  90
- Local Monitoring with Keypad Connected
  91
- “F” Group: Main Profile Parameters
  92
- “A” Group: Standard Functions
  93
- Run Command Source Setting
  94
- Basic Parameter Settings
  96
- Analog Input Settings
  97
- Ezsq Related Settings
  99
- Multi-Speed and Jog Frequency Setting
  100
- Jog Frequency
  102
- Torque Control Algorithms
  103
- Manual Torque Boost
  105
- Voltage Compensation Gain and Slip Compensation Gain
  105
- Voltage Gain
  105
- DC Braking (DB) Settings
  107
- Frequency-Related Functions
  109
- Jump Frequencies
  110
- Acceleration Stop/Deceleration Stop
  111
- PID Control
  112
- PID Loop Configuration
  114
- PID Sleep Function
  115
- Automatic Voltage Regulation (AVR) Function
  116
- Energy Savings Mode / Optional Accel/Decel
  117
- Second Acceleration and Deceleration Functions
  118
- Accel/Decel
  119
- A131 Curve Constant (Swelling)
  120
- A150~A153 Curvature of EL-S-Curve
  120
- Acceleration / Deceleration Pattern Summary
  120
- Additional Analog Input Settings
  121
- Analog Input Calculate Function
  122
- Add Frequency
  123
- Input Range Settings
  124
- Automatic Restart Mode
  125
- B" Group: Fine Tuning Functions
  125
  - Active Frequency Matching Restart
    128
  - Electronic Thermal Overload Alarm Setting
    129
  - Electronic Thermal Characteristic
    130
  - Electronic Thermal Characteristic Curve
    130
  - Electronic Thermal Warning Output
    131
  - Current Limitation Related Functions
    132
  - Over-Current Trip Suppression
    132
  - Overload Restriction
    132
  - Software Lock Mode
    134
  - Motor Cable Length Parameter
    135
  - Rotation Restriction Related Parameters
    136
  - Run/Power on Warning Time
    136
  - Reduced Voltage Start
    137
  - Display Related Parameters
    138
  - Basic Display Mode
    139
  - Data Comparison Display Mode
    139
  - User Setting Display Mode
    139
  - Automatic User Parameter Registration
    142
  - User Parameter Registration
    142
  - Analog Voltage Input Mode
    143
  - Quadrant-Specific Setting Mode
    143
  - Terminal-Switching Mode
    143
  - Torque Limit Function
    143
  - Controlled Stop Operation at Power Loss
    145
  - Window Comparator, Analog Disconnection
    148
  - Ambient Temperature Setting
    149
  - Watt-Hour Related
    149
  - Carrier Frequency (PWM) Related
    150
  - Miscellaneous Settings
    151
  - Stop Mode / Restart Mode Configuration
    153
  - Brake Control Function Related
    156
  - DC Bus AVR (Automatic Voltage Regulation) for Deceleration Settings
    159
  - Inverter Mode Setting
    160
  - STO (Safe Torque Off) Setting
    160
  - Password Function
    162
  - How to Authenticate Password
    163
  - How to Change Password
    163
  - How to Delete Password
    163
- C" Group: Intelligent Terminal Functions
  164
  - Intelligent Input Terminal Overview
    165
  - Input Function Summary Table
    166
  - Output Terminal Configuration
    170
  - Output Function Summary Table
    172
  - Low Load Detection Parameters
    175
  - Frequency Arrival Output
    176
  - Output Function Adjustment Parameters
    176
  - Overload Warning Output
    176
  - PID FBV Output
    176
  - Network Communications Settings
    179
  - Analog Input Signal Calibration Settings
    180
  - Miscellaneous Functions
    181
  - Analog Output Calibration Related Functions
    182
  - Output Logic and Timing
    183
  - Other Functions
    184
  - “H” Group: Motor Constants Functions
    185
  - Motor Constants Selection
    187
- Sensorless Vector Control
  
  188
- Auto-Tuning Function
  
  189
- Simple Positioning
  
  195
  - 2-Phase Pulse Input
    195
  - Single Phase Pulse Input
    196
  - Simple Positioning Setting
    197
  - Multistage Position Switching Function (CP1/CP2/CP3)
    200
  - Speed/Positioning Switching Function (SPD)
    201
  - Homing Function
    202
  - Ezsq User Parameter Related Settings
    203
  - Operations and Monitoring
    204
  - Caution Messages for Operating Procedures
    205
Chapter 4 : Operations and Monitoring

205
Introduction

205
- Warning Messages for Operating Procedures
  206
Connecting to Plcs and Other Devices

207
- Example Wiring Diagram
  208
Control Logic Signal Specifications

209
Intelligent Terminal Listing

213
- Intelligent Outputs
  214
Using Intelligent Input Terminals

215
- Forward Run/Stop and Reverse Run/Stop Commands
  219
- Multi-Speed Select ~Binary Operation
  220
- Programming Using the CF Switches
  221
- Standard Keypad Programming
  221
- Jogging Command
  222
- External Signal for DC Braking
  223
- Set Second Motor, Special Set
  224
- Two Stage Acceleration and Deceleration
  225
- Free-Run Stop
  226
- External Trip
  227
- Unattended Start Protection
  228
- Commercial Power Source Switchover
  229
- Software Lock
  230
- Analog Input Current/Voltage Select
  231
- Reset Inverter
  232
- Thermistor Thermal Protection
  233
- Three-Wire Interface Operation
  234
- PID ON/OFF and PID Clear
  235
- Remote Control up and down Functions
  236
- Force Operation from Digital Operator
  238
- Overload Restriction Source Changeover
  240
- Brake Confirmation
  241
- Torque Limit Switch
  241
- LAD Cancellation
  242
- Pulse Counter Clear
  243
- Add Frequency Enable
  244
- Force Terminal Mode
  245
- Permission for Torque Command Input
  245
- Clearance of Cumulative Power Data
  246
- General Purpose Input
  247
- Analog Command Hold
  248
- Multistage-Position Switch
  249
- Limit Signal of Homing, Trigger Signal of Zero-Return
  250
- Speed/Position Changeover
  251
- Executing Ezsq Program
  252
- Retain Output Frequency
  252
- Safe Stop Related Signals
  252
- Display Limitation
  253
- Permission of Run Command
  253
- Rotation Direction Detection
  253
- Sinking Outputs, Open Collector
  254
Using Intelligent Output Terminals

254
- Internal Relay Output
  255
- Output Signal ON/OFF Delay Function
  256
- Run Signal
  257
- Frequency Arrival Signals
  258
- Overload Advance Notice Signal
  260
- Output Deviation for PID Control
  261
- Alarm Signal
  262
- Over Torque Signal
  264
- Undervoltage Signal
  265
- Torque Limited Signal
  266
- Running Time and Power on Time over Signal
  267
- Electronic Thermal Warning Signal Output
  268
- External Brake Related Output Signals
  269
- Zero Hz Speed Detection Signal
  270
- Speed Deviation Excessive Signal
  271
- Positioning Completion Signal
  272
- Analog Input Disconnect Detect
  273
- PID Second Stage Output
  274
- Communication Signal Disconnect Detect
  277
- Logic Output Function
  278
- Lifetime Warning Output Function
  279
- Starting Contact Signal
  280
- Heat Sink Overheat Warning
  281
- General Input
  282
- Low Load Detection Signal
  282
- Inverter Ready Signal
  283
- Forward Rotation, Reverse Rotation Signals
  284
- Major Failure Signal
  285
- Window Comparator for Analog Inputs
  286
- Frequency Command Source, Run Command Source
  287
- 2Nd Motor Selection
  288
- STO (Safe Torque Off) Performance Monitor
  289
- Analog Input Operation
  290
- Pulse Train Input Operation
  292
- Analog Output Operation
  293
Safe Stop Function

295
Chapter 5: Inverter System Accessories

296
- Component Description
  296
- Introduction
  296
  - AC Reactors, Input Side
    298
  - AC Reactors, Output Side
    298
  - Component Descriptions
    298
  - Zero-Phase Reactor (RF Noise Filter)
    299
Chapter 6 Troubleshooting and Maintenance

300
- General Precautions and Notes
  301
- Inspection Items
  301
Troubleshooting

301
- Inverter Does Not Power up
  302
- Motor Does Not Start
  302
- Troubleshooting Tips
  302
- A Part of Function Codes Is Not Displayed
  303
- Inverter Doesn't Respond to Changes in Frequency Setting from Operator
  303
- Motor Does Not Accelerate to Command Speed
  303
- Operator (Keypad) Does Not Respond
  303
- Motor Rotates Reverse Direction with Forward Command
  304
- Motor Rotates Reverse Direction with RUN Key of Keypad
  304
- Overcurrent Trip
  304
- Parameter Data Does Not Change
  304
- Over Voltage Trip (E07)
  305
- Overload Trip (E05)
  305
- Sound Noise of Motor or Machine
  305
- Thermistor Error Trip (E35)
  305
- DC Braking Doesn’t Work
  306
- If Cable to Operator Is Disconnected, Inveter will Trip or Stop
  306
- No Response over Modbus Communication
  306
- Under-Voltage Error
  306
- Error Codes
  307
- Fault Detection and Clearing
  307
Monitoring Trip Events, History, & Conditions

307
- Warning Codes
  310
- Trip History and Inverter Status
  312
Restoring Factory Default Settings

313
- Daily and Yearly Inspection Chart
  314
Maintenance and Inspection

314
- Megger Test
  315
- IGBT Test Method
  316
- General Inverter Electrical Measurements
  317
- Inverter Output Voltage Measurement Techniques
  319
- Capacitor Life Curves
  320
Warranty

321
Appendix A: Glossary and Bibliography

322
- Glossary and Bibliography
  322
- Connecting the Inverter to Modbus
  330
- Modbus Network Communications
  330
- Network Protocol Reference
  330
Appendix B: Modbus Network Communications

331
Introduction

331
Connecting the Inverter to Modbus

332
- Inverter Parameter Setup
  333
Network Protocol Reference

334
- Transmission Procedure
  334
- Message Configuration: Query
  335
- Error Check
  336
- Header and Trailer (Silent Interval)
  336
- Message Configuration: Response
  337
- Normal Response
  337
- Transmission Time Required
  337
- No Response Occurs
  338
- Explanation of Function Codes
  339
- Read Holding Register [03H]
  340
- Write in Coil [05H]
  341
- Write in Holding Register [06H]
  342
- Loopback Test [08H]
  343
- Write in Coils [0Fh]
  344
- Write in Holding Registers [10H]
  345
- Write in Holding Registers [17H]
  346
- Exception Response
  347
- Store New Register Data (ENTER Command)
  348
- Ezcom (Peer-To-Peer Communication)
  349
- Modbus Coil List
  353
Modbus Data Listing

353
- Modbus Holding Registers
  355
- List of Inverter Trip Factors
  358
- List of Registers (Monitoring)
  359
Appendix C: Drive Parameter Setting Tables

382
- Introduction
  382
- Main Profile Parameters
  383
- Parameter Settings for Keypad Entry
  383
  - Standard Functions
    384
  - Fine Tuning Functions
    392
  - Motor Constants Functions
    406
  - CE-EMC Installation Guidelines
    412
  - Installation for WJ200 Series (Example of SFE Models)
    416
  - Hitachi EMC Recommendations
    417
  - Safety
    418
  - How It Works
    419
  - Components to be Combined
    420
  - Periodical Check
    420
  - Precautions
    420

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Hitachi WJ200-037H Manuals

Hitachi WJ200-037H Instruction Manual (421 pages)

Table of Contents

Safety Messages

Chapter 1 : Getting Started

Introduction

WJ200 Inverter Specifications

Introduction to Variable-Frequency Drives

Frequently Asked Questions

Chapter 2 : Inverter Mounting and Installation

Choosing a Programming Device

Chapter 3 : Configuring Drive Parameters

Using the Keypad Devices

Sensorless Vector Control

Auto-Tuning Function

Simple Positioning

Chapter 4 : Operations and Monitoring

Introduction

Connecting to Plcs and Other Devices

Control Logic Signal Specifications

Intelligent Terminal Listing

Using Intelligent Input Terminals

Using Intelligent Output Terminals

Safe Stop Function

Chapter 5: Inverter System Accessories

Chapter 6 Troubleshooting and Maintenance

Troubleshooting

Monitoring Trip Events, History, & Conditions

Restoring Factory Default Settings

Maintenance and Inspection

Warranty

Appendix A: Glossary and Bibliography

Appendix B: Modbus Network Communications

Introduction

Connecting the Inverter to Modbus

Network Protocol Reference

Modbus Data Listing

Appendix C: Drive Parameter Setting Tables

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