Epson StylusPRO 7000 Manuals

Manuals and User Guides for Epson StylusPRO 7000. We have 1 Epson StylusPRO 7000 manual available for free PDF download: Service Manual

Epson StylusPRO 7000 Service Manual

Epson StylusPRO 7000 Service Manual (225 pages)

Color Large Format Inkjet Printer

Brand: Epson | Category: Printer | Size: 6.18 MB

Table of Contents

Revision Status

7
- Service Manual
  1
- Product
  2
- Symbols Used in this Manual
  5
- Table of Contents
  7
- Chapter 1 Product Description
  
  11
  - Product Descriptions
    11
  - Features
    12
    
    Consumable Products & Options
    13
    
    Standard Accessories
    13
    
    Character Specifications
    14
    
    Paper Feeding
    14
    
    Print Specifications
    14
    
    Printing Specifications
    14
    
    Paper Specifications
    15
    
    Roll Paper Specifications
    15
    
    Cut Sheet Specifications
    16
    
    Printable Area
    17
    
    Ink Cartridges
    18
    
    Optional Ink Cartridges
    18
    
    Electrical Specifications
    19
    
    Reliability
    19
    
    Environmental Conditions
    20
    
    Temperature/Humidity
    20
    
    Vibration & Shock
    20
    
    Conformity/Safety Approvals
    21
    
    Controller
    21
    
    Acoustic Noise
    22
    
    CE Marking
    22
  - Interfaces
    23
    
    Parallel Interface - Compatibility Mode
    23
    
    Data Transmission Timing
    24
    
    Parallel Interface - Nibble Mode
    26
    
    Parallel Interface - ECP Mode
    27
    
    Usb
    29
    
    Preventing Data Transfer Time-Outs
    30
    
    TYPE-B Optional Interface
    30
    
    Interface Selection
    31
  - Physical Specifications
    32
    
    Printer Dimensions & Weight
    32
    
    Setup Guidelines
    32
    
    Adjustments
    33
    
    Cutter Specifications
    33
  - Control Panel
    34
    
    Buttons
    34
    
    LED Indicators
    35
    
    Indicator Status in Normal Mode
    36
    
    Control Panel Messages
    37
    
    Panel Display Priority
    39
  - Loading Paper
    40
  - Selectype Settings
    41
    
    Printer Setting Menu
    42
    
    Test Print Menu
    43
    
    Paper Configuration Settings
    45
    
    Printer Status Menu
    45
    
    Cutter Replacement Menu
    46
    
    Head Alignment Menu
    47
  - Maintenance Request
    48
  - Service Requests
    49
    
    Maintenance and Diagnostic Modes
    50
    
    Maintenance Mode
    50
    
    Maintenance Mode 2
    50
    
    Self-Diagnostic Mode
    51
  - Ink Cartridge Select Mode
    52
  - Firmware Update
    52
  - Jumper Settings
    53
  - Initialization
    53
  - Transportation Mode
    54
- Chapter 2 Operating Principles
  
  55
  - Component List & Illustrations
    56
    
    Print Mechanism Components
    56
    
    EPSON Stylus Pro 7000 Body & Stand
    57
    
    Carriage Components
    58
    
    Paper Feed Path & Components
    58
    
    Ink System Components
    59
    
    Electrical Circuit Boards
    60
  - Description of Components
    61
    
    Carriage Movement
    61
    
    Carriage & Carriage Components
    62
    
    Paper Feed Assembly
    64
    
    PF Rail
    64
    
    Paper-Feeding-Related Sensors
    65
    
    Cleaning Mechanism
    66
    
    CR Lock Mechanism
    67
    
    Ink Supply Mechanism
    68
    
    Ink-Related Sensors
    68
  - Printer Mechanism Operation Outline
    70
    
    Carriage Mechanism
    70
    
    Platen Gap Mechanism
    71
    
    Paper Feed Mechanism
    73
  - Summary of Control Circuit Operations
    77
    
    Power Supply Board Summary
    79
- Chapter 3 Troubleshooting
  
  80
  - Outline
    81
    
    Diagnosing the Problem
    81
    
    First
    81
    
    Remember
    81
    
    Maintenance Errors
    82
    
    Service Errors
    83
  - Troubleshooting Using the Error Messages
    84
Table of Contents

85
- Warnings
  86
  - Errors
    87
- LCD Message
  87
- Error
  88
- Please Load XXX
  88
- Error
  90
  - Fatal Errors
    93
  - Errors that Require a Service Technician
    94
  - Maintenance Call 0100
    94
  - Service Call 00000100
    94
  - Service Call 00000101
    94
  - Service Call 00010000
    94
- PF Motor Encoder Check Error
  94
  - Service Call 00010001
    95
  - Service Call 00010002
    95
  - Service Call 00010003
    95
- Service Call Nnnnnnnn
  94
- Waste Ink Pads Is Almost Full (Less than 1% Remaining)
  94
- PF In-Position Time-Out
  95
  - Service Call 00010004
    96
  - Service Call 00010005
    96
  - Service Call 00010006
    96
  - Service Call 00010007
    96
  - Service Call 00010008
    96
- PF Motor out of Step
  95
- PF Motor Overcurrent
  95
- CR In-Position Time-Out
  96
- CR Motor Encoder Check Error
  96
- CR Motor out of Step
  96
- CR Motor Overcurrent
  96
- Servo Interrupt Watchdog Time-Out Error
  96
  - Service Call 00010009
    97
  - Service Call 0001000A
    97
  - Service Call 0001000B
    97
  - Service Call 0001000C
    97
  - Service Call 0001000D Service Call 0001000E
    97
  - Service Call 0001000F
    97
  - Service Call 00010010
    97
- CR Origin Sensor Malfunction
  97
- PG Origin Sensor Malfunction
  97
  - Service Call 00020000 (NVRAM Error)
    98
  - Service Call 00020001 (Internal RAM Error)
    98
  - Service Call 00020002 (SRAM Error)
    98
  - Service Call 00020003 (DRAM Error)
    98
  - Service Call 0002000B (Mail Box Memory Error)
    98
  - Service Call 10020004 (CPU Gnrl Illegal Instrctns)
    98
  - Service Call 10020006 (CPU Slot Illegal Instrctns)
    98
  - Service Call 10020009 (CPU Address Error)
    98
  - Service Call 1002000A (CPU DMAC/DTC Address Error)
    98
  - Service Call 1002000B (CPU Watchdog Time-Out Error)
    98
  - General Errors
    99
  - Ink Low
    99
  - Paper out
    99
  - Cover Open
    100
  - Load Paper
    100
  - Load XXX Paper
    100
  - Paper Jam
    100
  - Paper Not Cut
    101
  - Paper Not Straight
    101
  - Reload Paper
    101
  - Compartment Open
    102
  - Ink out
    102
  - No Ink Cartridge
    102
  - Push Lever down
    102
  - Dot Missing
    103
  - Option I/F Error
    103
  - Remove Paper
    103
  - Troubleshooting Based on Your Printout
    103
  - Uneven Printing/Poor Resolution
    104
  - Smudged or Marred Printout (Front)
    105
  - Smudged or Marred Printout (Reverse Side)
    105
  - White or Black Banding
    105
- System Interrupt Watchdog Time-Out Error
  97
- Chapter 4 Disassembly & Assembly
  
  106
  - Summary
    107
    
    Warnings
    107
    
    Tools
    109
    
    Screw List
    110
  - Disassembly Flow
    111
    
    Removing the Housing
    112
    
    Circuit Board Removal
    120
    
    Printer Mechanism Disassembly
    124
- Chapter 5 Adjustment
  
  153
  - Adjustment Outline
    154
    
    Adjustment Tools
    154
    
    Adjustment Items
    155
  - Adjustment Steps
    157
    
    Parameter Backup
    157
    
    Requirements for Backup
    157
    
    Backing up Data from the Main Board to the PC Card
    158
    
    Downloading the Data from the PC Card to New Board
    158
    
    Backup/Download Error Recovery
    159
    
    Range of Backed up Parameters
    159
    
    Firmware Update
    160
    
    Updating Firmware from a Memory Card
    160
    
    Updating Firmware Via the PC
    160
  - Self-Diagnostics
    161
  - Self-Diagnostic Mode Menus
    162
    
    Test Menu
    163
    
    Control Panel
    164
    
    Version
    164
    
    Sensors
    165
    
    Sensor Adjustment
    166
    
    Elec
    169
    
    Encoder
    169
    
    Fan
    169
    
    D/A Revision and Head Signal
    170
    
    Adjustment Menu
    171
    
    Adj Cap Position
    173
    
    Adj Check Skew
    173
    
    Adj Input Rank
    174
    
    Write D/A Value
    174
    
    Adj Check Nozzle
    175
    
    Adj X Head Slant (B/C Heads)
    176
    
    Adj B/C Head Height
    177
    
    Adj Bi-D
    178
    
    Head Gap Adjustment
    180
    
    Flush Point Adjustment
    181
    
    Feed Adjustment
    182
    
    Adj Top & Bottom
    183
    
    Adj Rear Sensor Position
    184
    
    Test Pattern Print
    185
    
    Clean Head (Drain Ink)
    186
    
    Cleaning Menu
    187
    
    Counter Clear
    187
    
    Initialize" Items
    188
    
    Parameter Menu
    188
    
    Print Menu
    188
    
    Update" Items
    188
  - Mechanism Adjustment
    189
    
    CR Timing Belt Tension Adjustment
    190
    
    PF Timing Belt Tension Adjustment
    190
    
    P THICK Sensor Assembly Adjustment
    191
    
    Cover Open Sensor Assembly
    192
  - USB ID Copy/Backup
    193
    
    After Extracting the Program
    193
    
    Extracting the USB-ID Copy Program
    193
    
    Copying the ID to the New Board
    194
    
    Running the Program
    194
    
    Writing New ID to the New Board
    194
- Chapter 6 Maintenance & Setup
  
  195
  - General Maintenance Issues
    196
    
    Periodic Maintenance Items
    197
    
    Product Life Information
    197
    
    Important Maintenance Items During Service Operations
    198
    
    Lubrication and Glue
    198
- Chapter 7 Appendix
  
  199
  - Wiring Diagrams
    200
  - EPSON Stylus Pro
    200
    
    Connector Pin Assignment
    202
  - Exploded View Diagram
    208
  - Component Layout
    219
  - Circuit Diagrams
    222

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