Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual page 24

GENERAL INFORMATION
FRAME
LOCATION
Throttle cable end (lever side)
Throttle lever pivot and dust seal lip
Rear (parking) brake lever pivot
Parking arm pin
Front wheel hub outer dust seal lips
Front wheel hub inner dust seal lips and side seal
Knuckle outer dust seal lips
Knuckle inner dust seal lips and side seal
Front upper arm pivot collar outer surfaces
Steering shaft bushing sliding surface
Steering shaft dust seal lips
Front shock absorber lower bearing and dust seal lips
Rear shock absorber lower bearing and dust seal lips
Swingarm pivot bearing
Swingarm pivot dust seal lips
Rear brake cam dust seal lips
Rear brake cam spindle surface
Rear brake cam contacting surface of brake shoes
Anchor pin contacting surface of brake shoes
Rear brake drum cover dust seal lips and side seal
Rear brake pedal pivot
Rear brake pedal pivot dust seal lips
Rear brake panel dust seal lips
Rear brake panel O-ring
Rear brake cable ends (for lever and pedal)
Front final gear case oil seal lips (for drive shafts)
Front final gear oil filler cap O-ring
Front final gear speed sensor O-rings
Front final clutch case O-ring
Left axle housing oil seal lips
Rear final gear case oil seal lips (for ring gear)
Rear final gear case oil seal lips (for pinion gear)
Rear final gear oil filler cap O-ring
Rear final gear pinion joint O-ring
Steering shaft spline
Front upper arm dust seal lips
Rear wheel hub dust seal lips
Front propeller shaft seal lips
Front propeller shaft splines (at final clutch)
Front propeller shaft splines (at propeller shaft joint)
Front final clutch outer ring splines
Output shaft splines (at propeller shaft joint)
Front drive shaft splines (at wheel side)
Rear axle splines (left, right and center)
Rear final gear pinion joint splines
Universal joint splines
Rear drive shaft seal lips
Front drive shaft outboard joint inside
Front drive shaft inboard joint inside
Handlebar grip rubber inside
Air cleaner case-to-connecting hose mating surface
Air cleaner case-to-duct seal mating surface
Rear brake cam felt seal
Oil cooler hose joint O-rings
MATERIAL
Multi-purpose
grease
Molybdenum
disulfide grease
NKG205
NKG106
Honda Bond A or
Honda Hand Grip
Cement (U.S.A.
only) or equivalent
Engine oil
REMARKS
TM only
TM only
FM/FE only
FM/FE only
Apply 2 - 3 g
Apply 0.5-0.1 g
Apply 0.5-0.1 g
Apply 0.5-0.1 g
FM/FE only
FM/FE only
FM/FE only
FM/FE only
FM/FE only
FM/FE only
FM/FE only
Fill up 5 - 8 g
FM/FE only
Fill up 5 - 8 g
FM/FE only
FM/FE only
Fill up 5 - 8 g
FM/FE only
Fill up 4 0 - 6 0 g
FM/FE only
Fill up 55-75 g
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