Lubrication & Seal Points - Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual

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GENERAL INFORMATION
LUBRICATION & SEAL POINTS
ENGINE
LOCATION
Camshaft cam lobes
Rocker arm shaft sliding surface
Valve stem (valve guide sliding surface)
Change clutch outer guide inner and outer surfaces
Piston pin outer surface
Starter reduction gear shaft whole surface
Starter reduction shaft journals
Mainshaft gear and bushing sliding surfaces
Countershaft gear and bushing sliding surfaces
Starter motor shaft end
Inside of oil filter cover
Rocker arm followers and adjusting screw
^ " - \ ^
/
/
/
A p p l y oil
Cam chain whole surfaces
Cam follower whole surfaces
Cylinder head cap nut threads and seating surfaces
Connecting rod small end inner surface
Piston outer surface and piston pin hole
Piston ring whole surfaces
Cylinder bore
Clutch adjusting plate boss outer surface
Change clutch disc lining whole surfaces
Change clutch lock nut threads and seating surface
Centrifugal sprag clutch whole surface
Centrifugal clutch drum sprag clutch contacting surface
Centrifugal clutch drive plate sprag clutch contacting
surface
Centrifugal clutch lock nut threads and seating surface
Starter reduction gear teeth
Reverse stopper shaft journal surface
Recoil starter driven pulley bolt threads
Starter sprag clutch whole surface
Mainshaft and countershaft journal surfaces
Shift fork shaft whole surface
Shift drum grooves
Collar and bushing journal surfaces
Each bearing rotating area
Each O-ring whole surface
Each oil seal lip
Recoil starter driven pulley oil seal lips
Recoil starter drive pulley pivot shaft and ratchet sliding
surfaces
MATERIAL
Molybdenum oil
solution (a mixture
of 1/2 engine oil and
1/2 molybdenum
disulfide grease)
Engine oil
MOBILITH SHC 100
Multi-purpose
grease
REMARKS
1-18

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