Montigo H38DF-CLCR Installation & Maintenance Manual

Indoor corner unit residential gas fireplace
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Installation & Maintenance Manual
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
XG0213
®
C
US
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
H38DF-CLCR
HL38DF-CLCR
HP38DF-CLCR
Indoor
Corner Unit
Residential
Gas Fireplace
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
DANGER
Blank
IF YOU SMELL GAS
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not try to light any appliance.
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not touch any electrical switch; do not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Flammable materials
Explosion risk
Immediately call your gas supplier from a neighbor's phone. Follow the gas
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Blank
supplier's instructions.
Hot surface
Danger of entrapment
Danger of death
General Warning
Laser Radiation
Biohazard
Oxidising
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Flammable materials
Explosion risk
falling objects
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
If you cannot reach your gas supplier, call the fire department.
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Low temperature
Strong magnetic field
falling objects
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Low temperature
Strong magnetic field
falling objects
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
150204.2

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Summary of Contents for Montigo H38DF-CLCR

  • Page 1 Danger of harming radiation Environment your hands Gas bottles Watch for Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts falling objects ® XG0213 150204.2 Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248...
  • Page 2: Table Of Contents

    Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31 Rating Plate Sample - H38DF-CLCR ....... . 5 Rating Plate Sample - HL38DF-CLCR .
  • Page 3: Safety Alerts

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 4: Section A: Before You Start

    Should it be impossible to meet the venting requirements laid out  in Section 3: Venting, please contact your local Montigo dealer BEFORE YOU START: regarding the use of a Montigo Power Vent. Lay out the Vent run; calculating the required elbows and straight ...
  • Page 5: Rating Plate Sample - H38Df-Clcr

    H*38DF-CLCR Corner Gas Fireplace Installation Rating Plate Sample - H38DF-CLCR Figure A: Rating Plate for standing pilot (SIT) Figure B: Rating Plate for IPI eletronic ignition Page 5 XG0213 - 150204.2...
  • Page 6: Rating Plate Sample - Hl38Df-Clcr

    H*38DF-CLCR Corner Gas Fireplace Installation Rating Plate Sample - HL38DF-CLCR Figure C: Rating Plate for standing pilot (SIT) Figure D: Rating Plate for IPI eletronic ignition Page 6 XG0213 - 150204.2...
  • Page 7: Section 1: Installation Overview And Product Dimensions

    H*38DF-CLCR Corner Gas Fireplace Installation Section 1: Installation Overview and Product Dimensions Safety, as well as efficiency of operation, should be considered when Please review the Pre-Installation Checklist on Page 4 for general selecting the fireplace location. Select a location that does not interfere information on preparing for a successful installation of your fireplace.
  • Page 8: Section 2: Framing The Fireplace

    H*38DF-CLCR Corner Gas Fireplace Installation Section 2: Framing the Fireplace Frame in the enclosure for the unit with framing materials. The framed Top Vent Ceiling level opening for the assembled fireplace is 48 " wide, 44 " high, 25 1/4" deep, see Figure 2.
  • Page 9: Clearances

    H*38DF-CLCR Corner Gas Fireplace Installation Nailing Flange Extension Clearances When installing a shelf over the top of the fireplaces, the following The 4" nailing flange extension is shipped attached to the top edge of guidelines must be adhered to: the fireplace, see Figure 1. For Rear Vent applications, the minimum clearance is 1"...
  • Page 10: Section: 3 The Direct Vent System

    H*38DF-CLCR Corner Gas Fireplace Installation Section: 3 The Direct Vent System Montigo supplies a variety of direct venting and termination options. 3. Install the (removed) Rear flue cover and gasket material, to the The direct vent termination location MUST be selected such that Top vent outlet.
  • Page 11: Section 3-2: Installing A Roof Mounted Direct Vent Termination (Pvtk-1)

    H*38DF-CLCR Corner Gas Fireplace Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) PVTK1 Termination This section applies to installations where the direct vent termi- 2’ min. nation will be roof mounted� Section 3-2-1: Venting Layout Support ring Selection of components and details of venting lay out should Support plate 32’...
  • Page 12 H*38DF-CLCR Corner Gas Fireplace Installation PVTK1 Termination Storm Collar Support plate 32’ M a. x Support ring *18” Max. See Note below Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend). * Note: Elbow must be installed directly off the back of the fireplace. If additional horizontal distance is required the vent run must be increased a 2:1 Horizontal to Vertical ratio.
  • Page 13: Section 3-3: Installing A Wall Mounted Direct Vent Termination

    H*38DF-CLCR Corner Gas Fireplace Installation Section 3-3: Installing a Wall Mounted Direct Vent Termination 4)� Installation of termination from inside structure This section applies to installations where the direct vent termi- A Termination with a MOSR Frame is installed from the inside of the nation will be wall mounted�...
  • Page 14: Section 3-3-1: Venting Layout

    18 ” fall within the venting graph NOT be an acceptable installation� parameters, please contact a local Montigo dealer for Power Example C: (Unacceptable Installation) Venting options. If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144",...
  • Page 15 H*38DF-CLCR Corner Gas Fireplace Installation Heat 150”max Shield Note: Images are shown without screens for clarity purposes. However, Termination your fireplace should not be operated without proper installation of screens. Solid Section Flex Section Exterior Wall Hearth Figure 13b. H38C*, HL38C* or HP38C* Top Vented, wall mounted Multi-elbow installation.
  • Page 16 The Venting Graph parameters, please contact local Montigo dealer for Power Measure the vertical height from the fireplace hearth to the centre of Venting options. the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination.
  • Page 17: Section 3-3-2: Venting Components

    PRF-12 (7/12 - 12/12 pt�) possible hot spots. Montigo recommends the use of a flex section for the final pipe I - Heat Shield RHS103  connected directly to the fireplace offering greater flexibility of...
  • Page 18: Section 3-3-3: Heat Shields

    H*38DF-CLCR Corner Gas Fireplace Installation Section 3-3-3: Heat Shields Installing a Wall Mounted RHS8 Heat shield Installing a Wall Mounted RHS103 Heat shield� Use the RHS103 where the termination is closer to the fireplace than The RHS8 Heat shield CANNOT be used WITHIN 36" horizontal or 36"...
  • Page 19: Section 4: Wiring

    H*38DF-CLCR Corner Gas Fireplace Installation Section 4: Wiring Models Included H38DF-CLN-F HL38 HP38 H38DF-CRN-F HL38 HP38 H38DF-CLL-F HL38 HP38 BATTERY H38DF-CRL-F HL38 HP38 PACK 1.5V AA type 1.5V AA type SPARK GREEN 1.5V AA type WHITE 1.5V AA type BLACK BLACK SENSOR To PPO...
  • Page 20: Section 5: Installing The Gas Line

    To check pressures, control valves have a provision to remove  a 1/8” N.PT. plug to be fitted with a hose barb. Montigo requires a service shut off valve be located in an  accessible location to isolate the gas supply.
  • Page 21: Section 6: Finishing

    H*38DF-CLCR Corner Gas Fireplace Installation Section 6: Finishing Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements Finishing Around the Fireplace are for fire hazard prevention to combustible materials. Combustible mantels and mouldings may be safely installed over the New technology, to meet consumer and government demands for the top and on the front of the fireplace provided that they do not project wise use of energy, has prompted us to manufacture many models of...
  • Page 22: Section 7: Screen Installation And Removal

    H*38DF-CLCR Corner Gas Fireplace Installation Section 7: Screen Installation and Removal Left Side Detail Upper Screen Removing / Attaching Screens: Removing / A Studs Upper Screen The Safety Sc Stud Catch To Remove the scr To Remove Screens: Simply grasp ea outer corner of with your thum finger and pull...
  • Page 23: Section 8: Removing The Door

    H*38DF-CLCR Corner Gas Fireplace Installation Section 8: Removing the Door WARNING When reinstalling door(s), always make sure all door Step 4: buckles are properly hooked and fully engaged. Firmly grasp hand-hold end of Door buckle tool and place the machined Removing the Front door: end in the slot under door frame.
  • Page 24 H*38DF-CLCR Corner Gas Fireplace Installation Step 8: Removing the Door: Grasp the Door on either side, usually midway and lift upward, lift the door carefully up and away from the front of the fireplace. See Figures 24g. Place the Door aside in a safe place while maintenance and / or cleaning is being performed.
  • Page 25: Section 9: Installing The Accessories

    H*38DF-CLCR Corner Gas Fireplace Installation Section 9: Installing the Accessories Installing the H38C* Logset The H38C* is supplied with eight (8) fibre logs. The two small bottom Log C logs ("A" ) are mounted on the burner grate by placing them diagonally onto the supplied Log stands�...
  • Page 26: Installing The Hp38C* Logs And Embers

    H*38DF-CLCR Corner Gas Fireplace Installation Installing the HP38C* Logs and Embers Bottom Logs The HP38C* is supplied with seven (7) fibre logs. The two bottom logs Log F ("A" & B) are mounted on the burner grate as shown in Figure 26a� Top Logs Place logs "C"...
  • Page 27: I Nstalling Firestones In Natural Gas And Propane Fireplaces

    The HL38C* has the option of installing the cultured rocks which mimic real stone. These may be spaced at random or in a visual pattern of your preference in the burner pan. See the Montigo web site for photographs www.montigo.com and ideas.
  • Page 28: Operation

    H*38DF-CLCR Corner Gas Fireplace Operation Operation with American Flame Electronic Ignition For Your Safety - READ BEFORE LIGHTING: WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. WARNING/ CAUTION: Hot while in operation.
  • Page 29: Standing (Continuous) Pilot Ignition (Sit Nova 820)

    H*38DF-CLCR Corner Gas Fireplace Operation Standing (Continuous) Pilot Ignition (SIT NOVA 820) Lighting Instructions: Igniter button. Continue to hold the control knob in for about 1� STOP! Read the safety information above on this label. (1) minute after the pilot is lit. Release the knob and it will pop 2�...
  • Page 30: Honeywell Electronic Ignition

    H*38DF-CLCR Corner Gas Fireplace Operation Honeywell Electronic Ignition Lighting Instructions: 1� STOP! Read the safety information above on this label. 8� If the fireplace does not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician 2�...
  • Page 31: Maintenance

    H*38DF-CLCR Corner Gas Fireplace Maintenance Maintenance Lighting Instructions Hi-Lo Burner Adjustment: (SIT Nova 820)� See pages 24 - 26 The H*38C* is equipped with an adjustable burner, allowing you to raise or lower the flames. To adjust the flames, locate the black knob marked General 'Hi-Lo', in the centre of the gas control valve (See Figure 29).
  • Page 32: Troubleshooting

    If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician� All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. Page 32 XG0213 -150204.2...
  • Page 33: Replacement Parts

    RLGS47 LGSH38STCRPF Log Set RGC1006 NG Gas Valve RGC1005 LP Gas Valve RPA020 NG Pilot RPA021 LP Pilot NG Burner Contact Local Montigo Dealer LP Burner RTC182 Thermocouple RPG001 Thermopile PIEZO Piezo Ignitor RPTA03 Pilot Tubing RDTH38CL01, RDTH38CL02 Door (CL = left, CR = right)
  • Page 34: Replacement Parts - Part Codes Diagrams

    H*38DF-CLCR Corner Gas Fireplace Maintenance Replacement Parts - Part Codes Diagrams: RDTH38CL02 RDTH38CL02 RDTH38CR02 RDTH38CR02 RDTH38CL01 RDTH38CL01 RDTH38CR01 RDTH38CR01 Figure 28a� Replacement Door Part Codes - CR = Right Figure 28� Replacement Door Part Codes - CL = Left NAME DATE Description DIMENSIONS ARE IN INCHES...
  • Page 35: Appendix A: Venting Terminations

    H*38DF-CLCR Corner Gas Fireplace Appendix Appendix A: Venting Terminations Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches 12 inches 12 inches clearance to top of doors or operable windows clearance to sides or bottom of door or operable windows 12 inches 9 inches...
  • Page 36: Appendix B: Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.
  • Page 37: Appendix C: State Of Massachusetts

    H*38DF-CLCR Corner Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10�5�4�2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10�8�3 by adding the following additional requirements:...
  • Page 38 H38DF CLCR Corner Gas Fireplace XG0213 - 150204.2...

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