Honda CRF250R Owner's Manual page 54

Fuel System
7. Connect the fuel pump red (19) and black (20)
wire terminals to the fuel pump base terminals
(21). Push the wire terminals until they stop as
shown.
Be careful not to damage the wires.
8. Apply 0.5 g (0.02 oz) maximum of engine oil
to a new O-ring (22).
Install a new O-ring onto the fuel pump unit
(23).
(23)
(19) (20)
(22)
(21)
(20)
(19)
(21)
(19) red wire terminal
(20) black wire terminal
(21) fuel pump base terminals
(22) O-ring (new)
(23) fuel pump unit
46
Servicing Your Honda
9. Install a new O-ring (24) into the fuel tank
groove.
10. Install the fuel pump unit (25) into the fuel tank
(26).
Be careful not to damage the wires.
(25)
(26)
(24)
(24) O-ring (new) (26) fuel tank
(25) fuel pump unit
11. Install the fuel pump plate (27) with its
identification mark (28) facing toward the
front side and facing up.
(28)
(27)
(27) fuel pump plate
(28) identification mark
12. Install the conical spring washers (29), collars
(30), washers (31), stopper cable (32), stopper
cable guide (33) and fuel pump mounting bolts
(34).
13. Install the fuel tank.
Make sure that the convex surfaces of the conical
spring washers are upside.
(29) (30) (34)
(29)
(31) (34)
(33)
(29) conical spring washers
(30) collars
(31) washers
(32) stopper cable
(33) stopper cable guide
(34) fuel pump mounting bolts
14. Tighten the fuel pump mounting bolts (34) to
the specified torque in the specified sequence
as shown:
11 N·m (1.1 kgf·m, 8 lbf·ft)
15. Connect the fuel line (page 41).
16. Increase the fuel pressure (page 47).
(32)
(30)