Honda CRF250L 2019 Owner's Manual
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Honda CRF250L 2019 Owner's Manual

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Summary of Contents for Honda CRF250L 2019

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new Country Codes Honda motorcycle. Your selection of a Code Country Honda makes you part of a worldwide family CRF250L of satisfied customers who appreciate Philipines Honda's reputation for building quality into every product.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 34 Troubleshooting P. 76 Information P. 94 Specifications P. 106 Index P. 109...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 11 Accessories & Modifications......P. 14 Off-Road Safety ..........

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Be Alert for Off-road Hazards Keep Your Honda in Safe Condition The terrain can be present a variety of challenges when you ride off-road. It's important to keep your motorcycle properly Continually “read”...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the If You are Involved in a Crash ignition switch to the (Off) position, and Personal safety is your first priority. If you or evaluate the condition of your motorcycle. anyone else has been injured, take time to Inspect for fluid leaks, check the tightness of assess the severity of the injuries and whether it...
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Image Labels

    Image Labels Image Labels Read instructions contained in Owner's Manual carefully. The following pages describe the label meanings. Some labels warn you of Read instructions contained in Shop Manual potential hazards that could cause serious carefully. In the interest of safety, take the injury.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only ETHANOL up to 10 % by volume...

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection. Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the seat strap Not wearing a helmet increases the ●...
  • Page 14 Safety Precautions Jacket and Trousers Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit). Additional Off-road Gear On-road apparel may also be suitable for casual off-road riding. But if you plan on any serious off-road riding you will need more serious off- road gear.

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 16 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 17 Riding Precautions Slowly lean the motorcycle to the left until its Refuelling and Fuel Guidelines weight rests on the side stand. Follow these guidelines to protect the engine, Turn the handlebar fully to the left. fuel system and catalytic converter: Turning the handlebar to the right Use only unleaded petrol.

  • Page 18: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 19: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 20: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● motorcycle's handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on are carrying.

  • Page 22: Operation Guide

    Parts Location Rear brake fluid reservoir (P.61) Throttle grip (P.73) Front brake fluid reservoir (P.61) Coolant reserve tank (P.59) Engine oil fill cap (P.55) Engine oil filter (P.57) Engine oil level inspection window (P.55) Engine oil drain bolt (P.57)
  • Page 23 Fuel fill cap (P.31) Battery (P.52) Clutch lever (P.70) Main fuse (P.92) Fuse box (P.91) Document bag (P.33) Seat (P.53) Helmet holder (P.32) Tool box/Tool kit (P.33) Crankcase breather (P.74) Left side cover (P.54) Drive chain (P.65) Shift lever (P.30) Side stand (P.64)
  • Page 24 Instruments Tachometer Tachometer red zone NOTICE (excessive engine rpm range) Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show.
  • Page 25 Odometer [TOTAL] & Tripmeter[TRIP A/B] button switches between the odometer and Speedometer tripmeters. Odometer: Total distance ridden. ● When “------” is displayed, go to your dealer for service. Tripmeter: Distance ridden since tripmeter ● was reset (press and hold button to reset to 0.0 km at the tripmeter display).
  • Page 26 Instruments (Continued) To set the clock: Press the button. The minute digits start flashing. Turn the ignition switch to the (On) position. Press and hold the button and the button until the hour digits start flashing. Press the button until the desired minute is displayed.
  • Page 27 Press the button. The clock is set, and then the display will return to the ordinary display. The adjustment can also be set by turning the ignition switch to the (Off) position. If no buttons were pressed for about 30 seconds, the display will stop flashing automatically and the adjustment will be cancelled.
  • Page 28 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Neutral indicator Comes on when the transmission is in Neutral. PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the (On) position with the engine stop switch in the (Run) position.
  • Page 29 High coolant temperature indicator High beam indicator Comes on briefly when the ignition switch is turned to the (On) position with the engine stop switch in the (Run) position. If it comes on while running: (P.78) Left turn signal indicator Right turn signal indicator...
  • Page 30 Switches Headlight dimmer switch • : High beam • : Low beam Horn button Turn signal switch Pressing the switch turns the turn signal off. Hazard switch Switchable when the ignition switch is turned to the (On) position.
  • Page 31 (On) Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the (Off) (Off) (Lock) position. Turns engine off. Steering Lock: (P.28) (Lock) Locks steering. Engine stop switch Should normally remain in the (run) position.
  • Page 32 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. An U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 33 Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the regardless of whether the engine is cold or warm. (Run) position. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator to come on).
  • Page 34 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 35 Refuelling Opening the Fuel Fill Cap Ignition key Lower edge Open the lock cover, insert the ignition key, of filler neck and turn it clockwise to open the cap. Closing the Fuel Fill Cap After refuelling, align the fuel fill cap latch with the slot in the filler neck.
  • Page 36 Storage Equipment Helmet Holder Unlocking The helmet holder is located on the left side Open the lock cover, insert the ignition key of the motorcycle. and turn it counterclockwise. Helmet Locking Ignition key holder Hang your helmet on the holder pin and push it in to lock.
  • Page 37 Document Bag Tool Kit The document bag is located under the seat. The tool kit is stored in the tool box located on the left side of the motorcycle. Document bag Tool box Ignition Removing the Seat (P.53) Tool kit Insert the ignition key and turn it clockwise to open the tool box.

  • Page 38: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 35 Clutch ..............P. 70 Maintenance Schedule........P. 36 Throttle ..............P. 73 Maintenance Fundamentals ......P. 39 Crankcase Breather ...........

  • Page 39: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 40: Maintenance Schedule

    Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your motorcycle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 41 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your Clean motorcycle serviced by your dealer.
  • Page 42 Maintenance Schedule Frequency Pre-ride Refer Annual Regular Items Check × 1,000 km Check Replace P. 39 page × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn –...

  • Page 43: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 65 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 44 Maintenance Fundamentals Before riding off-road check all of the preceding plus the following: Make sure spokes are tight. Check the rims ● for any damage. P. 69 Be sure the fuel fill cap is securely fastened. ● P. 31 Check for loose cables and other parts, and ●...
  • Page 45 Maintenance Fundamentals Colour label Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the left side of the frame.
  • Page 46 Maintenance Fundamentals WARNING Battery Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal operation. electrolyte level or add distilled water. Clean the battery terminals if they become dirty or A spark or flame can cause the battery corroded.
  • Page 47 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher rating greatly battery and possibly damaging the system.
  • Page 48 Conserving” or “Resource Conserving” on the “Specifications.” P. 107 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 49 NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or Normal Worn Damaged equivalent (GOOD)
  • Page 50 Drive chain lubricant designed Recommended Coolant specifically for O-ring chains If not available, use SAE 80 or 90 gear oil. Use only genuine HONDA PRE-MIX COOLANT without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating.
  • Page 51 Maintenance Fundamentals If you decide to adjust the tyre pressure for a Crankcase Breather particular off-road riding condition, make Service more frequently when riding in rain, at full changes a little at a time. throttle, or after the motorcycle is washed or overturned.
  • Page 52 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 53 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” motorcycle can adversely affect P. 107 handling and stability, and can cause a Follow these guidelines whenever you replace tyres.
  • Page 54 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 55: Tool Kit

    Tool Kit The tool kit is stored in the tool box. P. 33 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. Standard/Phillips screwdriver ● Screwdriver handle ● 8 × 10 mm Open end wrench ●...

  • Page 56: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolts. Remove the battery holder. Disconnect the negative - terminal from Negative terminal Positive terminal the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 57: Seat

    Removing & Installing Body Components Seat Seat Removal Remove the hook bolts and collars. Pull the seat back and up. Prongs Seat Collar Installation Hook bolt Align the recess with the tab and insert the prongs into the front stay and rear Recess stays.

  • Page 58: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Removal Remove the bolt. Remove the prong from the grommet. Grommet Remove the left side cover. Installation Prong Install the parts in the reverse order of removal. Left side cover Bolt...

  • Page 59: Engine Oil

    Engine Oil Checking the Engine Oil Oil level inspection If the engine is cold, idle the engine for 3 window to 5 minutes. Upper level Turn the ignition switch to the (Off) mark position and wait for 2 to 3 minutes. Place your motorcycle in an upright position on a firm, level surface.
  • Page 60 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 61 Changing the oil and filter requires special tools. We recommend that you have your Sealing washer motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 62 Engine Oil Changing Engine Oil & Filter Install a new oil filter with the “OUT-SIDE” Check the oil level. P. 55 mark facing out. Check that there are no oil leaks. Install the spring into the oil filter cover, NOTICE and then install a new gasket and oil filter Improper installation of the oil filter can result in cover by tightening the oil filter cover...

  • Page 63: Coolant

    Coolant Checking the Coolant Reserve tank cap UPPER level mark Check the coolant level in the reserve tank while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks LOWER level mark Reserve tank...
  • Page 64 Coolant Adding Coolant Adding Coolant WARNING Removing the radiator cap while the If the coolant level is below the LOWER level engine is hot can cause the coolant to mark, add the recommended coolant spray out, potentially scalding you. P. 46) until the level reaches the UPPER level mark.

  • Page 65: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir Front...
  • Page 66 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 67 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 68: Side Stand

    Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your motorcycle inspected by your dealer.

  • Page 69: Drive Chain

    Drive Chain Inspecting the Drive Chain Drive chain slack: 25 - 35 mm (1.0 - 1.4 in) Slack Do not ride your motorcycle if the Check the drive chain slack at several points slack exceeds 60 mm (2.4 in). along the chain. If the slack is not constant at all points, some links may be kinked and binding.
  • Page 70 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Adjusting plate Adjusting bolt Slack Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Shift the transmission to Neutral. Stop the engine. Place your motorcycle on its side stand on Lock nut Rear axle nut a firm, level surface.
  • Page 71 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 72 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the indicator groove on the The drive chain slider will need to be chain adjuster plate enters the red zone on replaced if the chain slider is worn to the...

  • Page 73: Wheels

    Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe motorcycle operation.

  • Page 74: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 75 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Minor clutch cable Freeplay adjuster Minor Adjustment Minor lock nut Attempt adjustment with the minor clutch – cable adjuster first. Rubber dust cover Pull back the rubber dust cover. Loosen the minor lock nut. Turn the minor clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 76 Clutch Adjusting the Clutch Lever Freeplay Major Adjustment not creep. Gradually release the clutch lever and open the throttle. Your If the minor clutch cable adjuster is threaded motorcycle should move smoothly and out near its limit, or the correct freeplay accelerate gradually.

  • Page 77: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Loosen the lock nut. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 2 - 6 mm (0.1 - 0.2 in).

  • Page 78: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 79: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Phillips screwdriver provided in the tool kit P. 51) in or out as necessary. Obey local laws and regulations. Pinion Lower Raise...

  • Page 80: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 77 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ........... P. 93 indicator is on) ..........P. 78 Warning Indicators On........P. 79 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 79 Other Warning Indications......

  • Page 81: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 29 sequence.

  • Page 82: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your motorcycle to your dealer. ● comes on.

  • Page 83: Warning Indicators On

    Warning Indicators On PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.

  • Page 84: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 85: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre or tube repair can be performed by your dealer. risky.
  • Page 86 Tyre Puncture Removing Wheels Front Wheel Axle pinch bolts Removal Place your motorcycle on a firm, level surface. Loosen the axle pinch bolts. Loosen the front axle shaft. Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist.
  • Page 87 Tyre Puncture Removing Wheels Installation Tighten the axle pinch bolt. Attach the side collars to the wheel. Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft) On the right side, place the wheel between the fork legs and insert the front Raise the front wheel off the ground axle shaft, through the right fork leg and again, and check that the wheel rotates wheel hub.
  • Page 88 Tyre Puncture Removing Wheels Rear Wheel Adjusting plate Removal Adjusting bolt Place your motorcycle on a firm, level surface. Support your motorcycle securely and Lock nut raise the rear wheel off the ground using a maintenance stand or a hoist. Loosen the rear axle nut and lock nuts, and turn the adjusting bolts so the rear Rear axle nut...
  • Page 89 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Make sure that the slot on the brake wheel and side collars. caliper bracket is positioned in the lug on Support the brake caliper assembly so the swingarm. that it doesn't hang from the brake Brake caliper bracket hose.
  • Page 90 Tyre Puncture Removing Wheels Adjust the drive chain. P. 66 If a torque wrench was not used for Install and tighten the rear axle nut. installation, see your dealer as soon as possible to verify proper assembly. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Improper assembly may lead to loss of braking capacity.

  • Page 91: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 92 Electrical Trouble Burned-out Light Bulb Headlight Bulb Remove the dust cover. Press the pin down and pull out the bulb Remove the bolts. without turning it. Remove the headlight assembly. Install a new bulb and parts in the reverse Pull off the socket while pressing the tabs. order of removal.
  • Page 93 Electrical Trouble Burned-out Light Bulb Brakelight/Taillight Bulb Turn the socket counterclockwise, and remove it. Remove the seat. P. 53 Slightly press the bulb and turn it Remove the hook bolts and collars. counterclockwise. Remove the prongs from the grommets. Install a new bulb and parts in the reverse Remove the rear fender.
  • Page 94 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light Remove the screw. License plate light Remove the turn signal lens. Slightly press the bulb and turn it counterclockwise. Turn signal lens Bulb The license plate light use a LED. If there is a LED which is not turned on, see Screw your dealer for this servicing.

  • Page 95: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 43 Fuse Box Fuses Remove the left side cover. P. 54 Open the fuse box cover. Pull the fuses out with the fuse puller in Spare fuses the tool kit one by one check for a blown Fuse box cover...
  • Page 96 Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 54 Pull the starter magnetic switch out. Wire connector Main fuse Disconnect the wire connector of the starter magnetic switch. Pull the main fuse out with the fuse puller in the tool kit and check for a blown fuse.

  • Page 97: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.

  • Page 98: Information

    Information Keys............... P. 95 Instruments, Controls, & Other Features..P. 96 Caring for Your Motorcycle ......P. 97 Storing Your Motorcycle ....... P. 100 Transporting Your Motorcycle..... P. 101 You & the Environment ......... P. 101 Serial Numbers ..........P. 103 Fuels Containing Alcohol ......

  • Page 99: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 100: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeter A and B return to 0.0 when each read-out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the (On) position The owner's manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 101: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean plenty of clean water and dry with a soft, motorcycle makes it easier to spot potential clean cloth.
  • Page 102 Caring for Your Motorcycle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 103 Caring for Your Motorcycle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminium parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 104: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...

  • Page 105: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your You & the Environment Motorcycle Owning and riding a motorcycle can be enjoyable, but you must do your part to protect If your motorcycle needs to be transported, it the environment. should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp Choose Sensible Cleaners or lifting platform, and motorcycle tie-down...
  • Page 106 You & the Environment Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre. Call your local or state office of public works or environmental services to find a recycling centre in your area, and to get instructions on how to dispose of non-recyclable wastes.

  • Page 107: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 108: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol NOTICE Use of blended fuels containing higher than Some conventional fuels blended with alcohol approved percentages can damage metal, are available in some locales to help reduce rubber, plastic parts of your fuel system. emissions to meet clean air standards.

  • Page 109: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 110: Specifications

    Specifications Main Components ■ 3.333 Overall length 2,196 mm (86.5 in) 2.117 Overall width 815 mm (32.1 in) 1.571 Gear ratio Overall height 1,195 mm (47.0 in) 1.304 Wheelbase 1,445 mm (56.9 in) 1.103 Minimum ground 0.967 255 mm (10.0 in) clearance Reduction ratio 2.807 / 2.857...
  • Page 111 1.8 L (1.9 US qt, 1.6 Imp qt) disassembly Tyre air pressure Rear 150 kPa (1.50 kgf/cm , 22 psi) Recommended Honda DOT 3 or DOT 4 Brake Fluid Front 3.0 mm (0.12 in) Minimum tread brake fluid depth Rear 3.0 mm (0.12 in)
  • Page 112 Specifications Bulbs ■ Headlight 12 V-60 / 55 W Brakelight / Taillight 12 V-21 / 5 W Front turn signal light / 12 V-21 / 5 W × 2 Position light Rear turn signal light 12 V-21 W × 2 License plate light Fuses ■...

  • Page 113: Index

    Index Crankcase Breather ......... 74 Accessories ............14 Crash ..............5 Air Cleaner............50 Drive Chain..........45, 65 Battery............42, 52 Drive Chain Slider ..........68 Brakelight Switch..........63 Brakes Fluid............45, 61, 107 Electrical Trouble ..........87 Pad Wear ............. 62 Engine Braking ...............
  • Page 114 Fuel Indicators ............24 Gauge ..............21 Instruments, Controls, ＆ Other Recommended ........... 31 Features ............96 Tank Capacity ............. 31 Fuses ............. 43, 91 Keys..............95 Gasohol ............104 Labels..............7 Load Limit............16 Hazard Switch........... 26 Loading Guidelines.......... 16 Headlight Aim ..........
  • Page 115 Seat................ 53 Odometer ............ 21, 96 Riding Precautions .......... 11 Engine ............44, 55 Overheating ............78 Safety Guidelines ..........3 Safety Precautions ..........9 Serial Numbers..........103 Parking ............... 12 Shifting Gears ........... 30 Parts Location........... 18 Side Stand............64 Petrol ..............
  • Page 116 Throttle............... 73 Transporting ........... 101 Tripmeter............. 21, 96 Troubleshooting ..........76 Turn Signal Indicators ........25 Turn Signal Switch........... 26 Tyres Air Pressure ............47 Puncture............... 81 Replacing............47, 81 Washing ............. 97 Weight Limit..........16, 106 Wheels Front Removal ............ 82 Rear Removal............

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