Honda CRF250R Owner's Manual page 126

Front Suspension Adjustments
3. Remove the fork cap assembly (2) from the
fork damper threads and then pop it out by
pumping the fork damper piston rod (4)
slowly.
4. Remove the fork cap assembly (2).
Be careful not to damage the fork cap bushings.
Do not disassemble the fork cap assembly.
Replace the fork cap as an assembly if it is
damaged.
(2)
(2) fork cap assembly (4) fork damper piston rod
5. Empty the fork oil from the fork damper oil
chamber (5) by pumping the damper rod
several times.
(5)
(5) fork damper oil chamber
118
Adjustments for Competition
6. Clean the fork cap and fork damper threads (6).
(6) fork cap and fork damper threads
7. Extend the fork damper piston rod to maximum
length.
Pour the recommended fork oil into the fork
(4)
damper (1).
Recommended Oil:
Cushion Oil SS19 or Ultra CO special-IV
Recommended Amount:
248 cm 3 (8.4 US oz, 8.7 Imp oz)
(1)
(1) fork damper
8. Pump the fork damper piston rod (4) slowly
several times to bleed the air from the fork
damper (1).
(1)
(6)
(4)
(1) fork damper (4) fork damper piston rod
9. Apply fork oil to the fork cap bushings (7),
new O-rings (8) and piston ring (9) on the fork
cap assembly (2).
(8)
(7)
(2) fork cap assembly (8) O-rings (new)
(7) fork cap bushings (9) piston ring
(2)
(9)