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D
Betriebsanleitung
Operating manual ........... p. 24
Mode d'emploi ................. p. 48
Istruzioni per l'uso ........... p. 72
Airless Hochdruck-Spritzgerät
Airless high-pressure spraying unit
Groupe de projection à haute pression
Impianto per la verniciatura a spruzzo ad alta pressione Airless
HC 950 230V
HC 950 SSP
230V
Ausgabe 6 / 2014
Edition
Edizione
GB
F
HC 970 400V
HC 970 SSP
400V
I
HC950 • HC950 SSP
HC970 • HC970 SSP
HC 950
HC 970
HC 950 SSP
HC 970 SSP
0528 940G
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Table of Contents
Related Manuals for WAGNER HC950
Summary of Contents for WAGNER HC950
- Page 1 Betriebsanleitung Operating manual ... p. 24 HC950 • HC950 SSP Mode d’emploi ....p. 48 HC970 • HC970 SSP Istruzioni per l’uso ... p. 72 Airless Hochdruck-Spritzgerät Airless high-pressure spraying unit Groupe de projection à haute pression Impianto per la verniciatura a spruzzo ad alta pressione Airless...
- Page 2 The operating instructions state that the following points must always be observed before starting up: 1. Faulty units must not be used. 2. Secure WAGNER spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. 4. Check allowable operating pressure of high-pressure hose and spray gun.
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Page 3: Table Of Contents
Spare parts list for belt guard assembly ............117 Spare parts list for bleed valve ..............118 Interruption of work ................37 Electrical schematic HC950 • HC970 ............119 Cleaning the unit (shutting down) ..........38 Cleaning the unit from the outside ..........38 Important notes on product liability ............121 Cleaning the high-pressure filter .............38... -
Page 4: Safety Regulations For Airless Spraying
• Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. Danger of explosion from solvent, paint fumes and incompatible materials Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Danger of injury from inhalation of harmful vapors HAZARD: EXPLOSION OR FIRE Notes give important information which should Solvent and paint fumes can explode or ignite. -
Page 5: Electrical Safety
Safety precautions Electric Safety • Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS Electric models must be earthed. In the event of an electrical short sheet and technical information to ensure safe use. circuit, earthing reduces the risk of electric shock by providing an • Use lowest possible pressure to flush equipment. escape wire for the electric current. This product is equipped with • When cleaning the unit with solvents, the solvent should a cord having an earthing wire with an appropriate earthing plug. -
Page 6: Gasoline Engine Safety
Safety precautions Gasoline Engine Safety Setting up on uneven surfaces The front side of the unit must point downwards to prevent sliding away. Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel. Always attach ground wire from pump to a grounded object. -
Page 7: General View Of Application
Pay attention to the Airless quality of the coating The following section contains a brief description of the technical materials to be processed. construction for better understanding of the function. WAGNER HC 950 • 970 are high-pressure spraying units driven by Latex paint, dispersion paints, fire protection and thick film materials, either a gasoline engine or electric motor. zinc dust and micaceous iron ore paints, Airless spray primer, The gasoline engine or electric motor (fig. 2, item 1) drives the... -
Page 8: Illustration Legend For Gasoline Hc Units
Description of unit Illustration legend for gasoline HC units 1 Spray gun 12 Oil cup for separating oil (separating oil prevents increased wear and tear of the packings) 2 High-pressure hose 13 Ball valve: horizontal position – hydraulic motor switched off 3 Gasoline engine vertical position – hydraulic motor switched on 4 Extractable handle 14 Handle for swiveling the material feed pump 5 V-belt under the belt cover... -
Page 9: Illustration Legend For Electric Hc Units
Description of unit Illustration legend for electric HC units 1 Spray gun 12 Suction tube 2 High-pressure hose 13 High-pressure filter 3 Electric motor 14 Material feed pump — HC 950, HC 970 4 ON/OFF switch — HC 950, HC 950-SSP 15 Material feed pump — HC 950-SSP, HC 970-SSP 5 Control lamp that shows unit operational — 16 Pressure gauge HC 950, HC 950-SSP 17 Oil cup for separating oil (separating oil prevents increased wear and tear of the packings) -
Page 10: Technical Data For Gasoline Hc Units
Description of unit Technical data for gasoline HC units HC 950 HC 950-SSP HC 970 HC 970-SSP (0528500) (0528502) (0528508) (0528506) Gasoline engine, power 4.1 kW: 6 kW: Max. operating pressure 25 MPa (250 bar): Max. volume flow 8 l/min: 12 l/min: Volume flow at 12 MPa (120) bar 7.6 l/min:... -
Page 11: Technical Data For Electric Hc Units
Description of unit Technical data for electric HC units HC 950 HC 950-SSP HC 970 HC 970-SSP (0528501) (0528503) (0528509) (0528507) Voltage 230 V~, 50 Hz: 400 V, 50 Hz, V3~: Fuse protection 16 A: Power cord 3 x 2.5 mm2 – 6 m: 5 x 2.5 mm2 –... -
Page 12: Transport
Description of unit Operating Temperature This equipment will operate correctly in its intended ambient, at a minimum between +10°C and +40°C. Relative Humidity The equipment will operate correctly within an environment at 50% RH, +40°C. Higher RH may be allowed at lower temperatures. Measures shall be taken by the Purchaser to avoid the harmful effects of occasional condensation. Altitude This equipment will operate correctly up to 2100 m above mean sea level. Transportation and Storage This equipment will withstand, or has been protected against, transportation and storage temperatures of -25°C to +55°C and for short periods up to +70°C. It has been packaged to prevent damage from the effects of normal humidity, vibration and shock. -
Page 13: Starting Operation
Starting operation Starting operation 2. Operating position I (fig. 10) Swiveling the material feed pump to a vertical position allows Changing the material feed pump position the material feed pump to be immersed in the coating material container. Be careful, as the moving parts of the swivel mechanism can crush fingers and feet. -
Page 14: High-Pressure Hose, Spray Gun And Separating Oil
Starting operation High-pressure hose, spray gun and separating Gasoline engine (gas units only) 1. Fill in the supplied engine oil. The gasoline engine is transported without engine oil. 1. Screw the high-pressure hose (fig. 12, item 1) onto the hose connection (2). The oil-level sensor prevents the engine from being started when the oil level is too low. 2. Screw HC 950-SSP • HC 970 and HC 970-SSP double socket (3) into the high-pressure hose. -
Page 15: Taking The Unit Into Operation With Coating Material
Taking the unit into operation with coating Never pull on the high-pressure hose to move the device. material Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system. If the unit is located on a non-conductive surface (e.g. a wood floor), earth the unit with an earthing cable. -
Page 16: Cleaning The Unit (Shutting Down)
Cleaning the unit (shutting down) Cleaning the unit (shutting down) Cleaning the unit from the outside A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no Gasoline units — Switch off the gasoline engine and circumstances may any remaining coating material dry and harden in let it cool down. -
Page 17: Cleaning Airless Spray Gun
Cleaning the unit (shutting down) Cleaning Airless spray gun – Rinse Airless spray gun with an appropriate cleaning agent. – Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. – Thoroughly clean the outside of the Airless spray gun. Intake filter in Airless spray gun (fig. 16) Dismounting 1. -
Page 18: Remedy In Case Of Faults
Press down reversing valve on hydraulic motor. Remount sealing screw. Start unit. The piston rod moves upward and then gets stuck in the lower position. The cause is a loose outlet valve seat. Reversing valve in the hydraulic 2. Take unit to a Wagner authorized service center. motor is stuck or the upper or lower hexagonal nut on the valve rod has become loose. Hydraulic motor stuck in the upper Reversing valve is stuck. -
Page 19: Material Feed Pump
Remedy in case of faults Material feed pump Type of malfunction Possible cause Measures for eliminating the malfunction A. A sufficient amount of coating Inlet valve is leaky due to impurities or Clean and check the inlet valve housing. Insert ball and fill material is ejected only with an wear. -
Page 20: Servicing
Oil and oil filter change ot the hydraulic oil The risk of damage rises with the age of the high- pump pressure hose. Wagner recommends replacing high- pressure hoses after 6 years. Carry out oil and oil filter change once every 12 months. -
Page 21: Appendix
Appendix Appendix 11.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high. Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip: The following principle is valid: large tip = low pressure... -
Page 22: Airless Tip Table
Wagner without tip without tip TradeTip 3 tip F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns Order no. 0289391 Order no. 0289390 (27 MPa) All of the tips in the table below are supplied together with the appropriate gun filter. Application... - Page 23 Appendix Application Tip marking Spray Bore Spraying Gun filter Order no. angle inch / mm width mm 1) Roof coatings 20° 0.023 / 0.58 white 0553223 30° 0.023 / 0.58 white 0553323 40° 0.023 / 0.58 white 0553423 50° 0.023 / 0.58 white 0553523 60°...
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Page 24: 2Speed Tip Table
Appendix 11.5 2Speed Tip table The innovative changeover nozzle from WAGNER combines two nozzle cores into one nozzle. 2 Speed Tip holder Order no. 0271065 Tip table Object size Painting material Lacquer (L) Emulsion (D) Filler (S) Nozzles: 111 / 415 Nozzles: 225 / 629 Order no. 0271 062 Order no. 0271 064 Small Nozzles: 113 / 417 Order no. -
Page 25: Sales And Service Companies
Great Britain Denmark Telefax +43/ 2235 / 44 163 UK-Helpline 0844 335 0517 Tel. +45/43/ 27 18 18 office@wagner-group.at Telefax +45/43/ 43 05 28 5 p per minute (landline) wagner@wagner-group.dk WSB Finishing Equipment Wagner Spraytech Iberica S.A. Wagner Colora Srl Veilinglaan 56-58 P.O. Box 132, Crta. N-340 Via Italia 34 1861 Wolvertem 08750 Molins de Rey 20060 Gessate - MI Belgium Barcelona / Espania Italia Tel. +32/2/269 46 75... -
Page 26: Important Notes On Product Liability
Internet under www.wagner- for products to which attempts at repairs have been carried out by group.com/profi-guarantee. - Page 27 HC 950 • HC 970...
- Page 28 HC 950 • HC 970...
- Page 29 Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. HC 950 • HC 970...