Pre-Delivery Inspection - Bajaj Pulsar 150 CC DTS-i User Manual

Jobs to be Carried out during Pre-Delivery Inspection
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor.
2. Check all locks, P.T. cap, ignition switch, steering lock, Side cover.
3. Check for smooth operation for fuel cock.
4. Check engine oil level and top up if required.
5. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever,
rear brake pedal / lever, choke lever. (As applicable to certain model).
6. Check gear shifter lever for proper position and working.
7. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model).
8. Check / Adjust chain slackness appropriately. Lubricate if required.
9. Check brakes and adjust if required.
10. Check and top up brake fluid level. (As applicable to certain model).
11. Check and adjust tyre air pressure to the recommended value.
12. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required.
13. Check and adjust steering freeness.
14. Check front mudguard alignment w.r.t. front wheel.
15. Check all important nuts and bolts for proper torque and tightness.
16. Fit all O.E. accessories like mirror, leg guard etc. (As applicable to certain model).
17. Start vehicle, check idling and CO%.
18. Check all switches, meters, horn and lights for proper functioning.
19. Test drive the vehicle.
20. Check for oil leakage and rectify if any.
21. Repair for any other defects seen or observed during the test drive before cleaning the vehicle.
22. Clean the vehicle / washing before delivery.
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Applicable to All Paid Services
q 1. Wash the vehicle.
2. Change / Top up engine oil as per periodic maintenance schedule.
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3. Clean air filter element. (Replace element at every 15,000 kms).
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4. Check all fuel lines. (Replace fuel pipes at every 20,000 kms).
5. Clean oil strainer / centrifugal filter as per periodic maintenance schedule. (Replace, if required).
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6. Clean fuel cock sediment bowl.
7. Drain carburettor / clean float bowl as per periodic maintenance schedule.
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8. Clean, Check & Adjust spark plug gap. (Replace at every 15,000 kms).
9. Replace carburetor duct, & Air filter 'O' ring at every 20,000 kms.
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10. Check & adjust valve clearance (if required). Decarbonize cylinder head at every 15,000 kms.
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11. Adjust chain slackness. Lubricate chain. Replace kit chain lock at every 10,000 kms.
12. Replace rear wheel rubber shock damper at every 10,000 kms. (if required)
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13. Replace engine air breather tube at every 20,000 kms.
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14. Clean silencer drain hole at every 5,000 kms.
q 15. Check brake lining & pad wear and adjust brakes. Replace at every 15,000 kms. (if required)
16. Brake cam & pin lubricate at every 15,000 kms.
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17. Replace master cylinder cup & dust seal, caliper piston seal & dust seal, brake hose pipe at every 30,000 Kms. (If applicable)
18. Check and top up brake fluid level. Replace brake fluid at every 30000 kms.
19. Check and adjust steering freeness. Replace steering cone kit at 10000 kms.
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20. Replace fork oil at every 20000 kms.
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21. Clean clutch switch at every 10000 kms. (If applicable)
q 22. Check & adjust clutch, accelerator.
23. Replace starter clutch bush kit at every 15000 kms.
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24. Replace engine foundation silent bush at every 15000 kms.
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25. Check & tight nuts, bolts & fasteners to the recommended torque.
26. Lubricate specific points as per lubrication schedule, swing arm pivot pin at 20,000 Kms.
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27. Check batt. voltage, electrolyte level & top up if reqd. with distilled water. Route cables & fit terminal caps properly, Clean terminals & apply petroleum jelly.
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28. Start engine, check & adjust horn & all lights, TPS, auto choke, thermal sensor. (If applicable)
q 29. Check idling and CO%. Tune engine & carburetor if required.
30. Rear shocker gas pressure at every 20,000 kms. for proper functioning.
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31. Carry out any additional work if required.
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32. Check tyre wear & inflate air pressure in the tyre.
33. Test ride the vehicle.
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34. Clean the vehicle at the time of delivery.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.
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