Lincoln Electric POWER WAVE SVM156-A Service Manual page 127

G-3
WIRING DIAGRAM- POWER WAVE 455/R CODE 10676
TO TP6
TO J9
202
TO TP3
202A
TO R1
-
WORK
C1
L5
.05/600V
TP1
S5
DEVICENET
CONNECTOR
A
53
1
TO S1
B 54
+24V 2 894 J75
WIRE
+24V GND 3 893
C 67A
892 FEEDER
CAN_H 4
CAN_L 5 891
RECEPTACLE
D 52
E 51
S6
ROBOTIC/
WIREDRIVE
INTERFACE
RECEPTACLE
S2
1
A 841
L4
VOLTAGE
B 844 2
SENSE 21A
C 842 3
4
D 843 RECEPTACLE
E 845
3 CONDUCTOR
F 846
TWISTED/SHIELDED
G 847 1
SHIELD GROUND TO CASE
H 2 253
TO
I 67B 3 254
J83 S3
J 539 4
J84
K 541 RS232
J2VS 5
L 6
CONNECTOR
M 7 251
N 521
20
P 522
CB1
R 52
S
10A CIRCUIT
T GND-A
BREAKER
50
U
V
W
X
TP3
S7
12 PIN
S4
CONNECTOR
115V
1 851
RECEPTACLE
2 852
TP6
853
3
4 854
5 855
TO
856
6
J85
7 857
31 32
8 858
9 859
10 860
11 861
12 862
GND-B
GND-A
202A
50 Ω
R
1
206A
CB2
31
10A CIRCUIT
BREAKER
33
1B 1W
N.A.
STATUS LED (R/G)
TO J7
2B 2W
N.A.
THERMAL LED (Y)
TO J7
TO J9
206
C2
.05/600V
TP2
TO R1
206A
TO TP3
+
ELECTRODE TO RECONNECT PANEL
A
TO J61
H1D
SW1
POWER
TO CB3
612B
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
POWER WAVE
CONTROL BOARD
DEVICE NET
1
TO FEED HEAD DIGITAL POWER
GATEWAY
CB1 2
BOARD BOARD SUPPLY BOARD
J47
3
4
1 1 743
TO
5 741
2 2
J81
6 J72
800
3 3
7
4 4 840
8
5 J1
9
L2 6 1 153
TO
10
7 2 154
J82 J11
11 500
8 3
J70 J47
12
9 4 540
13
10
14
11 1 539
15
12 2 541
TO TO
16
13 3 521
J83
P73 S6
14 1 251 4 522
J2VS D6
15 2 5 886
CB1 J2
TO
16 3 253 6 880
J47
4 254 S3
1
1 841
2 1
842
2
3 2
843
3 TO
4 3
4 844 S6
5 4
J84
J71 845
5
6 5
J3 6 846
6
7
7 847
8 7
TO
8
S1 9 8
9
10
1 851
10
1 743
2 852
TO
2 741 1 267
J72 3 853
J81
3 800 2 266
TO 4 854
840 268
J9 4 3 5 855
TO
1 53 4
6 856
S1
54
2 5 228
J73 7 857
TO
6 226
3 8 858
J4 J85
S7
4 7 227 TO
9 859
J42
1 8 221 10 860
J74 J43
2 9
11 861
R5
1 892 10 222 TO
12 862
TO 11 J1VS
2 893 223 13 512
TO
3 S5 12 225
J2 14 511
J75
4 891
1 15
TO
5 894 16
2 224 RECT
6 J5
THERM THERM
3 220
1 DC BUS
4 1
THERM
2 830
J76 2
1 231
3
TO 3
2 232
4
L2 4
3
5
BUSS BD
4 J86
6
5 504
TO
7
6 503 345
J20
8
7 406 J40
9
405 J50
TO 8 4R
10
J6
238 346
WORK 9
10 505
ELECTRODE
1
11
4W
2
12 604
3
13
4
14
506
5
15 403
6
TO 404
16
7
WORK
1 8
STT J87
2 9
TO
3 1W 10
ROBOT
4 1B 11 IFACE
TO
5 12
SSR
6 13
J10CH
2W
7 14
VOLTAGE SENSE
TO 8 2B
15
J7
AUX 2
SELECT 9 16
CB2
10 TO
BOARD
D6
11
J47
12
S1
1 512
13
4W J11
TO
2
14 4R
SSR, J10 CHOPPER BD.
3 67 TO
15 3R 3R
J1
4 J9
511 16
3W
J85
TO 5 TO
1
211 J73
WORK 6
2 212
ELECTRODE
TO
1 67A TO 3 213
J2 P90
S1 4
2 67B 813 P91
J8
S6
5 811
6 216
816
7
TO
8 812 2400
S4
D6
100V
AUX 2 1 206
TO J1 VOLTAGE SENSE
+40VDC
2
WORK
DIODE 3 202
ELECTRODE
J9
4 67 S2
880 5
TO
6 21A
J83
1 414
TO
J10A
AC AC 886 2 418
J40,J50
1
514
J10B
2
518
1
154
2 153
J11
3 273 TO
J43
4 274
J88
TO TP6
C6
.05/600V
TP5 TO D5
288D 289D
288A
R2
288C
C8
20uF
Ω
2 400V
+ 288E 289E
289A
STT R3 289C
(TOP)
288B
Ω
2
288F 289F
LOAD LINE 288C
TO CONTACTOR
288D
L3A R4
288E
Ω C10
2
289B 20uF
400V
STT SNUBBER
289C
RESISTOR BANK
289D
TO CONTACTOR 289E
L1A
ELECTRICAL DIAGRAMS
TM
455 / R WIRING DIAGRAM
LEFT SIDE OF MACHINE
TO
3R 3W
J7
+ 3 4 -
1
225 TO
J4 SOLID
2 223
X1
3 221 STATE
J42
4 227
RELAY X2
5 222
1
6 2
1
475 TO POWER BD.
TO RECTIFIER
2 477
J41 J47
444 X3A X3
3 476 TP4
X3
4 478
TO FAN TO AUX#1 224A
1
346 X4
CHOKE
2
MAIN CHOKE TO RECT THERM
3 268A X5
TO L1 THERM
4 226
J4 291
5 274 TO
J11
CR1
6 266 R5
J43
J60
7 345 P91
TO J8
8
216 4
9 228
211 3 CURRENT
+ +
10 273 213
2
TRANSDUCER
11 267
212 1
12 262
TO J5
DC BUS MAIN
224
BOARD TRANSFORMER
220
OUTPUT
224A LEFT SIDE
TO C3
RECT
220A
1 POS
2 POS
J46
NEG 292 16
3
4 NEG RECT
TO
THERM
1 51 CHOKE
THERM
SEC PRI
2 500 291 TO
(TOP
3 50 TO (TOP SWITCH
LEFT) LEFT)
CB1 BD #2
4 540
J47 J41
5 475
D4
J82
6 476
S1
7 477 F4
18
8 478
F4
220A
TO RECT
THERM 12
292
CHOPPER BD
2.7 10W
PRI TO
.022
SEC
(BOTTOM SWITCH
COLLECTOR
800V (BOTTOM
LEFT) BD #1
TO D5 LEFT)
1
287
D3
2
3
J10 TO C8
F3
4 14
289A
5
6 289B F3
TO C10
EMITTER
262
15
TO 2.7 10W
J4
J43 .022
268
R5
800V PRI TO
268A
(BOTTOM SWITCH
SEC
POWER BD RIGHT) BD #2
(BOTTOM
RIGHT)
RECTIFIER
D2
POS F2
17
TO
C3
AC AC X2
F2
AUX. #1
11
NEG
TP7
X1
2.7 10W SEC PRI
TO
(TOP SWITCH
(TOP
RIGHT) RIGHT)
BD #1
NEG
.022
NEG
D1
NEG 800V
C3
POS
F1
POS
13
POS
F1
287
µ TO J46
F
POWER BD RECT
RIGHT SIDE
-
+
STT SNUBBER
STT CURRENT
DIODE D5
288B
TRANSDUCER
288A
TO C10
TO C8
P90
TO J8
812 1
813 2 + +
811
3
816 4
NOTES:
N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE)
ALIGNS WITH BLACK LEAD OF LED SOCKET.
N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT
VOLTAGE. CONNECTION SHOWN IS FOR 440-575V
OPERATION.
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR
STT SNUBBER INPUT VOLTAGE. CONNECTION SHOWN IS FOR 550-575V
OPERATION.
CAPACITOR BANK
RIGHT SIDE OF MACHINE ELECTRICAL SYMBOLS PER E1537
LEAD COLOR CODING
B=BLACK
G=GREEN
N=BROWN
R=RED
U=BLUE
W=WHITE
AUXILIARY TRANSFORMER #1
W
H6
H6A
(550-575)
(51V) H6
H5
U H5A
(440-460)
H5
H4
H4A
(380-415)
TO
H4
AUX #2
W CB4
H3
H3A
(220-230) RECONNECT PANEL
H3
(24V)
N H2
H2A
(200-208)
H2
(115V) R
H1
H1
TO FAN
X3A
TO SOLID STATE RELAY
THIS AREA VIEWED FROM
REAR OF MACHINE
TO J6,J10B N.B.
RECONNECT SWITCH
TO
SWITCH BD #2 TO
13
SWITCH BD #1
POS
14
19C
19
TO
HARMONIC
FILTER
TO
SWITCH BD #1
J40
NEG
20D
SWITCH BOARD
TO
#1
SWITCH BD #2
20
TO
HARMONIC
+ µ
3500 F
FILTER
500V
C4
11 12
20C 19C
TO
MAIN TRANSFORMER
15 16 11 12
TO RECONNECT SWITCH
HARMONIC
20 19
FILTER
20C 19D
TO J6, J10B
INPUT BOARD
1 601
17
2 X3
18
3 238 TO
4 604 CR1
J60
5 232 J6
6 AUX #1
7
231
8
J50
1
SWITCH BOARD
2 T1
#2
3
4 T2
TO
5
CR1 TO J61
+ µ J61
3500 F 6 612
SW1
C5 500V 7
CB4
H1D TO J60
8
9
15 16 601
10 T3
20D 19D
X4
TO
TO TO AUX #1
RECONNECT
MAIN
TRANSFORMER SWITCH
P50
H6
5 H6A
(550-575)
H5
P52 6 H5A
W (440-460)
350 1 H4
3 H4A
1 R (380-415)
32 (115V)
H3
33A 4
2 H3A
33 4 (230V) (220-230)
TO
352
2 H2
2 4 H2A CB3
(200-208)
AUX #1
H1
TO 1 H1A
S4
AUXILIARY TRANSFORMER #2
CB2
J2,J5,J11,
J1VS,J9,J10CH, J8,
J10,J2VS J41,J46,J72 J14,J40J42, J3,
J47,J60
J74 J73,J76,J81 J50,J75,J83 J61,J86
J84
J82
COMPONENT VALUES:
1 1 2 1 3 1 4 1 5
CAPACITORS=MFD/VOLTS
RESISTORS=OHMS/WATTS
2 3 4 4 5 8 6 10
6
CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD)
G-3
TO SW1
612B CB3
10A
TO CB4 CIRCUIT
612A
BREAKER
H1A
TO AUX #2
TO J61 CB4
CB3
6A
612A
CIRCUIT
612
BREAKER
H1
TO AUX #1
TO SOLID STATE RELAY
444
FAN
X5
TO AUX#1
RECONNECT
PANEL
TO SW1
N.C.
TO AUX #1 200-208V
H2
220-230V
'A
H3 440-460V
'
H5 550-575V
H6
S8
350 1
WATER
352 2
TO
COOLER
AUX #2
3
33A RECEPTACLE
4
TO
RECONNECT
SWITCH
NEG POS
INPUT
RECTIFIER
NEG POS
AC AC AC
3 2 1
T3 T2 T1
CR1
L3 L2 L1
TO SW1 TO SW1
L3A L1A
W V U
TO SUPPLY LINES
G
TO A SYSTEM GROUND PER
NATIONAL ELECTRICAL CODE.
J4,J13,
J1,J6,J7
J43,J71 J10,J70,J85
J87
6
1 1 7 1 8
7 8 9 16
12 14
5-11-2001F
G4010
POWER WAVE 455/R