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POWER FEED
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind.
However,
your
overall
safety
can
increased by proper installation
. . . and thoughtful operation on
DO NOT INSTALL,
your part.
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.
most importantly, think before
you act and be careful.
RETURN TO MAIN MENU
For use with machine code numbers 11313
be
And,
SERVICE MANUAL
SVM185-A
25M
®
opyright © Lincoln Global Inc.
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Summary of Contents for Lincoln Electric POWER FEED SVM185-A
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Page 1: Power Feed
POWER FEED For use with machine code numbers 11313 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety increased by proper installation . . . and thoughtful operation on DO NOT INSTALL, your part. -
Page 8: Return To Main Menu
RETURN TO MAIN MENU... -
Page 12: Power Source
Power Source W ire Feeder B B C C... - Page 13 W W o o r r k k E E l l e e c c tr tro o d d e e W W o o r r k k Power Source Power Source W W ork Electrode Electrode Coaxial Weld Cable Coaxial W eld Cable...
- Page 15 Extra Torque Gearing Normal Speed Gearing Extra Torque Gearing Normal Speed Gearing...
- Page 16 THUMB SCREW GUN RECEIVER BUSHING OUTER WIRE GUIDE CONNECTOR BLOCK SOCKET HEAD CAP SCREW LOOSEN TIGHTEN...
- Page 17 C C O O N N N N E E C C T T A A L L L L S SE E N N S S E E L L E E A A D D S S A AT TH O O F TH F THE E W WE E L L D D D D IRE...
- Page 23 Fold Out Memory Panel...
- Page 24 STAT US...
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Page 26: Start Options
CC STICK MODES PROCESS MODE Stick Soft(7018) Stick Crisp(6010) IR PORT WELD MODE ARC CONTROL ARC CONTROL ARC FORCE DESCRIPTION (Soft)-10.0 to Arc Force adjusts the short cir- (Crisp)+10.0 cuit current for a soft arc, or for a forceful, driving arc. It helps to prevent sticking and shorting of organic coated electrodes, par- ticularity globular transfer types... - Page 28 25.3 AMPS VOLTS TRIM Less More Less More Volts Volts WELD MODE PROCESS WELD MODE GMAW, STANDARD CV GMAW, POWER MODE FCAW, STANDARD CV WAVEFORM CONTROL TECHNOLOGY IR PORT STD CV MIG WELD MODE ARC CONTROL ARC CONTROL EFFECT / RANGE DESCRIPTION PINCH Pinch controls the arc characte-...
- Page 30 26.4 AMPS VOLTS TRIM Less More Shorter Deposition Deposition WELD MODE WIRE SIZE ELECTRODE AND GAS 0.030 0.035 0.045 0.052 Steel Steel Ar(Mix) Stainless Ar(Mix) Stainless Ar/He/CO Aluminum 4043 Aluminum 5356 WAVEFORM CONTROL TECHNOLOGY STEEL .035" IR PORT CV CO2 WELD MODE ARC CONTROL ARC CONTROL...
- Page 31 Trim 1.50 Trim 1.00 Trim .50 Arc L ength Long Arc Length Medium Arc Length Short Arc Control +10.0 A rc Con tr ol OFF A rc Con tr ol -10.0 Hi gh Frequency , Fo cu sed Low Frequency, Wi de Med ium Fr equency and Wi dth...
- Page 33 Less Deposition WELD MODE ELECTRODE AND 0.030 0.035 0.045 0.052 Steel(Crisp) Ar(Mix) Ar(Mix) Steel(Soft) Stainless Stainless Stainless Ar/He/CO WAVEFORM CONTROL TECHNOLOGY STEEL .035" IR PORT Pulse Crisp ArMix WELD MODE ARC CONTROL ARC CONTROL DESCRIPTION FOCUS -10.0 (SOFT to Arc Focus adjusts the arc from 10.0 (STIFF) a wide, soft arc good for out of position work to a narrow, stiff...
- Page 35 Trim 1.50 Trim 1.00 Trim .50 Arc L ength Long Arc Length Medium Arc Length Short...
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Page 37: Weld Modes
Less Deposition WELD MODES WIRE SIZE ELECTRODE AND GAS 0.035 3/64 1/16 ALUMINUM 4043 ALUMINUM 4043 ALUMINUM 5356 ALUMINUM 5356 101 102 103 WAVEFORM CONTROL TECHNOLOGY Aluminum 3/64" IR PORT 4043 Pulse Ar WELD MODE ARC CONTROL ARC CONTROL PULSE DESCRIPTION FREQUENCY: (Low)-10.0 to... - Page 39 WELD MODES WIRE SIZE ELECTRODE AND GAS 0.035 0.045 0.052 STEEL CO Ar/CO STAINLESS He/Ar/CO (with Hot Start) STEEL CO Ar/CO STAINLESS He/Ar/CO (SYNERGIC STT) STEEL CO STEEL AR/CO STAINLESS He/Ar/CO STAINLESS Ar/CO SYNERGIC STT, OPEN ROOT STEEL CO STAINLESS He/Ar/CO WAVEFORM CONTROL TECHNOLOGY Steel .035"...
- Page 40 Peak Current Too Low Background Current Too Low Peak Current Optimum Background Current Optimum Peak Current Too High Background Current Too High...
- Page 42 TOUCH START ARC CONTROL No Arc Controls are active for Touch Start TIG. Maximum Amperage AMPS VOLTS Output WELD MODE MODE START OPTIONS START PROCEDURE The Start Procedure controls the Amperage at a fixed level for the set amount of time. WAVEFORM CONTROL TECHNOLOGY IR PORT Touch Start TIG...
- Page 47 MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE...
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Page 48: Set Limits
MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE WAVEFORM CONTROL TECHNOLOGY Memory 1 IR PORT Set Limits WELD MODE ARC CONTROL SETUP START OPTIONS END OPTIONS... - Page 49 WAVEFORM CONTROL TECHNOLOGY Hi Hi = 200 = 180 IR PORT Weld WFS WELD MODE ARC CONTROL WAVEFORM CONTROL TECHNOLOGY Hi Hi = 200 = 180 IR PORT Weld WFS WELD MODE ARC CONTROL SETUP START OPTIONS PROCEDURE END OPTIONS GUN B WAVEFORM CONTROL TECHNOLOGY IR PORT...
- Page 50 ITEM 2 Step / 4 Step Trigger Switch Cold Feed / Purge Switch Wire Drive Pressure Arm Internal Light Switch Internal Heater Switch Spindle Brake Gun Bushing Thumb Screw for securing the welding Gun Socket Head Cap Screw for securing the Gun Bushing to the Electrode Connection DESCRIPTION...
- Page 51 4 STEP COLD FEED GAS PURGE 2-STEP LIGHT HEATER...
- Page 52 Idle Preflow Strike Shielding O ff Wel d Power Source 1.5 sec max. Output O ff Wel d Run- in O ff 2 Step Tri gger Start = OFF Crater = OFF Burnback = OFF Weld Pos tflow Idle...
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Page 53: Shielding Gas
Idle Preflow Strike Shielding Weld Power 1.5 sec max. Source Start Output Weld Run-in 2 Step Trigger Start = ON Crater = OFF Burnback = ON Upslope Weld Burnback Start tim e Burnback Time Postflow Idle... - Page 54 Idle Preflow Stri ke Shielding We ld Po wer 1.5 sec max . So urce Start Output C rater We ld Crate r Run -in 2 St ep Trig ger St art = ON C rater = ON B urnback = ON U pslo pe Weld Do wn slop e...
- Page 55 Id le Preflo w Stri ke Shielding We ld Po wer 1. 5 s ec max. So urce Start Output Crater We ld Cra te r Ru n-in 4 St ep Trigge r St art = OFF C rater = OFF B urnback = OF F Wel d Burnb ack...
- Page 56 Idl e Preflow Strike Shielding Wel d Power 1.5 sec max . Source Start Output Crater Wel d Start Crater Stri ke 4 Step Trigger Start = ON Crater = ON Burnback = ON Start Upsl ope Weld Down slope Crater Burnba ck Postflo w...
- Page 57 ITEM DESCRIPTION Flow Meter Shielding Gas Inlet 5-Pin Arclink Cable Connector Electrode Cable Cover for Optional Water Line Connector...
- Page 65 THUMB THUMB SCREW SCREW CONDUIT CONDUIT ELECTRODE ELECTRODE CABLE CABLE WATER WATER HOSE HOSE BUSHING BUSHING WATER WATER HOSES HOSES...
- Page 69 LEAD #67A PUSH PULL DAUGHTER CONTROL BOARD TO POWER SOURCE INPUT NETWORK RECEPTACLE HEATER CONNECTOR FOOT AMPTROL COLD INCH/ PURGE VOLTAGE SENSE LEAD #67 FEEDHEAD FEEDBACK DIP SWITCHES 2-STEP/ LIGHT 4-STEP SOLENOID DRIVE GEAR BOX MOTOR CONDUCTOR BLOCK TACH STATUS LED GUN TIGGER AND DUAL PROCEDURE RECEPTACLE...
- Page 70 LEAD #67A PUSH PULL DAUGHTER CONTROL BOARD FEEDHEAD TO POWER SOURCE INPUT NETWORK RECEPTACLE HEATER LIGHT CONNECTOR FOOT AMPTROL COLD INCH/ PURGE VOLTAGE SENSE LEAD #67 FEEDBACK STATUS LED GUN TIGGER AND DIP SWITCHES DUAL PROCEDURE RECEPTACLE 2-STEP/ 4-STEP SOLENOID DRIVE GEAR BOX MOTOR...
- Page 71 LEAD #67A PUSH PULL DAUGHTER CONTROL BOARD FEEDHEAD TO POWER SOURCE INPUT NETWORK RECEPTACLE HEATER LIGHT CONNECTOR FOOT AMPTROL COLD INCH/ PURGE VOLTAGE SENSE LEAD #67 FEEDBACK STATUS LED GUN TIGGER AND DIP SWITCHES DUAL PROCEDURE RECEPTACLE 2-STEP/ 4-STEP SOLENOID DRIVE GEAR BOX MOTOR...
- Page 72 DISPLAY AND ENCODER PANEL (STANDARD) STATUS SMALL PANEL MEMORY LARGE PANEL MSP4...
- Page 90 BLUE Black...
- Page 92 #550 #551...
- Page 94 THUMB THUMB SCREW SCREW CONDUIT CONDUIT ELECTRODE ELECTRODE CABLE CABLE WATER WATER HOSE HOSE WATER WATER BUSHING BUSHING HOSES HOSES...
- Page 98 N. D. DI SPLAY P. C.BOARD LI GHT HEATER 579C 400E 400E N. D. 400D N. D. FLEX FLEX 579C COLD I N CH / 579B GAS PURGE 2STEP/ 4STEP 578A ADAPTER MSP4 400D 400C 400C P. C.BOARD 400B 518B FEED PLATE FLEX...
- Page 99 G5638 ENGINEERING CONTROLLED RELEASED A.02 F ROM " X". MANUFACTURER: 5 PIN ARCLINK CONNECTOR TO POWER SOURCE NOTE: WILL WORK WITH LINKNET POWER SOURCE BUT WILL ONLY SHOW AND HAVE LINKNET FEATURES (BEHIND WIRE REEL COVER) (LOCATED AT REAR OF FEEDER) 541A COMMUNICATION 542A...
- Page 100 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 101 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 102 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 103 STANDARD This print is Current This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 104 Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.
- Page 105 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 106 Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.
- Page 107 This diagram is for reference only. It may not be accurate for all machines covered by this manual.
- Page 108 Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician.