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IM892-C
RETURN TO MAIN MENU
POWER FEED
25M
March, 2010
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
IP23
IEC 60974-5
OPERATOR'S MANUAL
Copyright © Lincoln Global Inc.
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Summary of Contents for Lincoln Electric POWER FEED IM892-C
- Page 1 ™ IM892-C RETURN TO MAIN MENU POWER FEED March, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful opera- tion on your part.
- Page 6 T T h h a a n n k k Y Y o o u u...
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Page 10: Power Source
POWER SOURCE WIRE FEEDER... - Page 11 W W o o r r k k E E l l e e c c tr tro o d d e e W W o o r r k k Power Source Power Source W W ork Electrode Electrode Coaxial W Coaxial Weld Cable eld Cable...
- Page 13 Extra Torque Gearing Normal Speed Gearing Extra Torque Gearing Normal Speed Gearing...
- Page 14 THUMB SCREW GUN RECEIVER BUSHING OUTER WIRE GUIDE CONNECTOR BLOCK SOCKET HEAD CAP SCREW LOOSEN TIGHTEN...
- Page 15 C C O O N N N N E E C C T T A A L L L L S S E E N N S S E E L L E E A A D D S S A A T T TH O O F F TH D D IRE IREC C TIO...
- Page 20 Fold Out Memory Panel...
- Page 22 STAT US...
- Page 24 LESS AMPS CC STICK MODES PROCESS MODE Stick Soft(7018) Stick Crisp(6010) IR PORT WELD MODE ARC CONTROL ARC CONTROL ARC FORCE DESCRIPTION (Soft)-10.0 to Lower values will provide less short circuit current and a softer arc. (Crisp)+10.0 Higher settings will provide a higher short circuit current, a more forceful arc and possibly more spatter.
- Page 26 25.3 AMPS VOLTS TRIM Less More Less More Volts Volts WELD MODE PROCESS WELD MODE GMAW, STANDARD CV GMAW, POWER MODE FCAW, STANDARD CV WAVEFORM CONTROL TECHNOLOGY IR PORT STD CV MIG WELD MODE ARC CONTROL ARC CONTROL EFFECT / RANGE DESCRIPTION PINCH Pinch controls the arc characte-...
- Page 28 26.4 AMPS VOLTS TRIM Less More Shorter Longer Deposition Deposition WELD MODE WIRE SIZE ELECTRODE AND GAS 0.030 0.035 0.045 0.052 Steel Steel Ar(Mix) Stainless Ar(Mix) Stainless Ar/He/CO Aluminum 4043 Aluminum 5356 WAVEFORM CONTROL TECHNOLOGY STEEL .035" IR PORT CV CO2 WELD MODE ARC CONTROL ARC CONTROL...
- Page 29 Trim 1.50 Trim 1.00 Trim .50 Arc L ength Long Arc Length Medium Arc Length Short Arc Control +10.0 A rc Con tr ol OFF A rc Con tr ol -10.0 Hi gh Frequency , Fo cu sed Low Frequency, Wi de Med ium Fr equency and Wi dth...
- Page 31 Less Deposition WELD MODE ELECTRODE AND 0.030 0.035 0.045 0.052 Steel(Crisp) Ar(Mix) Steel(Soft) Ar(Mix) Stainless Stainless Stainless Ar/He/CO WAVEFORM CONTROL TECHNOLOGY STEEL .035" IR PORT Pulse Crisp ArMix WELD MODE ARC CONTROL ARC CONTROL DESCRIPTION FOCUS -10.0 (SOFT to Arc Focus adjusts the arc from 10.0 (STIFF) a wide, soft arc good for out of position work to a narrow, stiff...
- Page 33 Trim 1.50 Trim 1.00 Trim .50 Arc L ength Long Arc Length Medium Arc Length Short...
- Page 35 Less Deposition WELD MODES WIRE SIZE ELECTRODE AND GAS 0.035 3/64 1/16 ALUMINUM 4043 ALUMINUM 4043 ALUMINUM 5356 ALUMINUM 5356 101 102 103 WAVEFORM CONTROL TECHNOLOGY Aluminum 3/64" IR PORT 4043 Pulse Ar WELD MODE ARC CONTROL ARC CONTROL PULSE DESCRIPTION FREQUENCY: (Low)-10.0 to...
- Page 37 WELD MODES WIRE SIZE ELECTRODE AND GAS 0.035 0.045 0.052 STEEL CO Ar/CO STAINLESS He/Ar/CO (with Hot Start) STEEL CO Ar/CO STAINLESS He/Ar/CO (SYNERGIC STT) STEEL CO STEEL AR/CO STAINLESS He/Ar/CO STAINLESS Ar/CO SYNERGIC STT, OPEN ROOT STEEL CO STAINLESS He/Ar/CO WAVEFORM CONTROL TECHNOLOGY Steel .035"...
- Page 38 Peak Current Too Low Background Current Too Low Peak Current Optimum Background Current Optimum Peak Current Too High Background Current Too High...
- Page 40 Maximum Amperage AMPS WELD MODE MODE TOUCH START START PROCEDURE WAVEFORM CONTROL TECHNOLOGY IR PORT Touch Start TIG WELD MODE ARC CONTROL ARC CONTROL No Arc Controls are active for Touch Start TIG. VOLTS TRIM Output Output START OPTIONS No Arc Contro are active for Touch Start TIG SETUP START OPTIONS...
- Page 41 Mode Select Panel (MSP4) Indicator Mode Select Panel (MSP4) Indicator Left Right buttom button SET Knob Left Right buttom button SET Knob...
- Page 49 MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE...
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Page 50: Set Limits
MEMORY PROCEDURE GUN B HOLD 2 SECONDS TO SAVE WAVEFORM CONTROL TECHNOLOGY Memory 1 IR PORT Set Limits WELD MODE ARC CONTROL SETUP START OPTIONS END OPTIONS... - Page 51 WAVEFORM CONTROL TECHNOLOGY Hi Hi = 200 = 180 IR PORT Weld WFS WELD MODE ARC CONTROL WAVEFORM CONTROL TECHNOLOGY Hi Hi = 200 = 180 IR PORT Weld WFS WELD MODE ARC CONTROL SETUP START OPTIONS END OPTIONS PROCEDURE GUN B WAVEFORM CONTROL TECHNOLOGY IR PORT...
- Page 52 GUN B GUN B GUN B...
- Page 53 GUN B Memory 2 Set Limits WELD MODE ARC CONTROL START OPTIONS END OPTIONS...
- Page 54 HI = 200 LO = 180 WELD WFS WELD MODE ARC CONTROL HI = 200 LO = 180 WELD WFS WELD MODE ARC CONTROL START OPTIONS END OPTIONS GUN B MEMORY 2 ENABLE/DISABLE WELD MODE ARC CONTROL START OPTIONS END OPTIONS ENABLE WELD MODE ARC CONTROL...
- Page 55 ITEM 2 Step / 4 Step Trigger Switch Cold Feed / Purge Switch Wire Drive Pressure Arm Internal Light Switch Internal Heater Switch Spindle Brake Gun Bushing Thumb Screw for securing the welding Gun Socket Head Cap Screw for securing the Gun Bushing DESCRIPTION...
- Page 56 ITEM Cold Feed / Purge Switch Wire Drive Pressure Arm Internal Light Switch Internal Heater Switch Spindle Brake Gun Bushing Thumb Screw for securing the welding Gun Socket Head Cap Screw for securing the Gun Bushing DESCRIPTION...
- Page 57 COLD FEED GAS PURGE LIGHT FLUX CORE Cored wires ARC WELDING HEATER Aluminum wires ALUMINUM GAS METAL Steel, Stainless wires ARC WELDING...
- Page 58 4 STEP 2-STEP...
- Page 59 Idle Preflow Run-In Shielding O ff Wel d Power Source 1.5 sec max. Output O ff Wel d Run- in O ff 2 Step Tri gger Start = OFF Crater = OFF Burnback = OFF Weld Pos tflow Idle...
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Page 60: Shielding Gas
Idle Preflow Shielding Weld Power 1.5 sec max. Source Start Output Weld Run-in 2 Step Trigger Start = ON Crater = OFF Burnback = ON Strike Upslope Weld Start tim e Burnback Postflow Idle Burnback Time... - Page 61 Idle Preflow Stri ke Shielding We ld Po wer 1.5 sec max . So urce Start Output C rater We ld Crate r Run -in 2 St ep Trig ger St art = ON C rater = ON B urnback = ON U pslo pe Weld Do wn slop e...
- Page 62 Id le Preflo w Stri ke Shielding We ld Po wer 1. 5 s ec max. So urce Start Output Crater We ld Cra te r Ru n-in 4 St ep Trigge r St art = OFF C rater = OFF B urnback = OF F Wel d Burnb ack...
- Page 63 Idl e Preflow Strike Shielding Wel d Power 1.5 sec max . Source Start Output Crater Wel d Start Crater Stri ke 4 Step Trigger Start = ON Crater = ON Burnback = ON Start Upsl ope Weld Down slope Crater Burnba ck Postflo w...
- Page 64 ITEM Flow Meter Shielding Gas Inlet 5-Pin Arclink Cable Connector Electrode Cable Cover for Optional Water Line Connector DESCRIPTION...
- Page 71 Power Cable Conduit Hose...
- Page 73 Step 3. RECOMMENDED COURSE OF ACTION Step 1. LOCATE PROBLEM (SYMPTOM). Step 2. POSSIBLE CAUSE.
- Page 77 Enhanced Diagram...