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RETURN TO MAIN MENU
IM945
AutoDrive
4R220
™
May, 2009
For use with machines having Code Number : 11455
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part.
And,
most importantly, think before you
act and be careful.
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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Related Manuals for Lincoln Electric AUTODRIVE 4R220
Summary of Contents for Lincoln Electric AUTODRIVE 4R220
- Page 1 RETURN TO MAIN MENU IM945 AutoDrive 4R220 ™ May, 2009 For use with machines having Code Number : 11455 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
- Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
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Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. - Page 4 WELDING and CUTTING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
- Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.
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Page 7: Table Of Contents
–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation...Section A Technical Specifications ...A-1 Safety Precautions ...A-2 Location ...A-2 Weld Cable Sizes ...A-2 Coaxial Weld Cable ...A-3 Wire Drive Cable ...A-4 Shielding Gas Connection ...A-5 Procedure to Install Drive Rolls and Wire Guides ...A-6 Pressure Arm Adjustment, Conduit Installation ...A-7 System Set-Up ...A-8 ________________________________________________________________________________ Operation...Section B... -
Page 8: Installation
TECHNICAL SPECIFICATIONS – AutoDrive™ 4R220 (K2685-1) INPUT VOLTAGE ± 10% 40 VDC RATED OUTPUT @ 104°F (40°C) DUTY CYCLE 100% rating GEARING - WIRE FEED SPEED RANGE-WIRE SIZE GEARING WFS RANGE 50 – 1200 ipm K2685-1 (0.8 – 30.5m/min) HEIGHT 10.43 Inches (265 mm) OPERATION:... -
Page 9: Safety Precautions
Table A.1 located below are copper cable sizes rec- ommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop. -
Page 10: Coaxial Weld Cable
COAXIAL WELD CABLE Coaxial welding cables are specially designed welding cables for STT™ and pulse welding. Coaxial weld cables feature low inductance, allowing fast changes in the weld current. Regular cables have a higher inductance which may distort the STT™ waveshape. Inductance becomes more severe as the weld cables become longer. -
Page 11: Wire Drive Cable
WIRE DRIVE CABLE, K1785-XX Wire drive cables are used to connect power sources and control boxes to remote wire drives. The cables have a 14 pin connector at each end. Both ends of the cable have a collar and the cables cannot be “daisy chained”... -
Page 12: Shielding Gas Connection
• Keep cylinder away from areas where it may be damaged. • Never lift welder with cylinder attached. • Never allow welding electrode to touch cylinder. • Keep cylinder away from welding or other live electrical circuits. -
Page 13: Procedure To Install Drive Rolls And Wire Guides
PROCEDURE TO INSTALL DRIVE ROLLS AND WIRE GUIDES WARNING ELECTRIC SHOCK can kill. • Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides. • Do not touch electrically live parts. •... - Page 14 PRESSURE ARM ADJUSTMENT WARNING ELECTRIC SHOCK can kill. • Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides. • Do not touch electrically live parts. • When inching with the gun trigger, electrode and drive mechanism are "hot"...
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Page 15: System Set-Up
INSTALLATION SYSTEM SET-UP SYSTEM SET-UP (SINGLE ARM) AutoDrive™ 4R220... -
Page 16: Operation
SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE. WARNING • ELECTRIC SHOCK CAN KILL. Unless using COLD FEED fea- ture, when feeding with gun trig- ger, the electrode and drive mechanism are always electri- cally energized and could remain energized several sec- onds after the welding ceases.. -
Page 17: Definition Of Welding Terms
DEFINITION OF WELDING TERMS GMAW • Gas Metal Arc welding FCAW • Flux Core Arc Welding STT™ • Surface Tension Transfer PRODUCT DESCRIPTION General Physical Description The AutoDrive™ 4R220 wire feeders are powerful yet compact wire drives for robotic and hard automation applications. -
Page 18: Accessories
OPTIONAL KITS AND ACCESSORIES DRIVE ROLL KITS 4 ROLL DRIVE WIRE TYPE KITS Steel Wires: KP1505-030S KP1505-035S KP1505-040S KP1505-045S Cored Wires: KP1505-035C KP1505-045C Aluminum Wires: KP1507-3/64A ACCESSORIES ELECTRODE SIZE Includes: 4 V groove .023-.030 (0.6-0.8mm) drive rolls and inner .035 (0.9mm) .040 (1.0mm) wire guide. - Page 19 Gun Receiver Bushing (for guns K1500-1 with K466-1 Lincoln gun connec- tors; Innershield and Subarc guns) Gun Receiver Bushing (for guns with K466-2, K466-10 Lincoln gun K1500-2 connectors; Magnum 200/300/400 guns and compatible with Tweco® #2-#4) Gun Receiver Bushing (for guns K1500-3 with K613-7 Lincoln gun connec- tors;...
- Page 20 K2175-1 500 lb Accu-Pak Box Payoff Kit K2175-2 1000 lb Accu-Pak Box Payoff Kit K895-2 Rotary Wire Dispenser K836-1 Dereeler Adapter K884-5 Accu-Trak Drum Payoff Kit – 20 inch diameter K884-6 Accu-Trak Drum Payoff Kit – 23 inch diameter K1796-xx Coaxial Cables K2593-xx Coaxial Cables...
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Page 21: Maintenance
SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill. • Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides. • Do not touch electrically live parts. • When inching with the gun trigger, electrode and drive mechanism are "hot"... -
Page 22: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 23 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) The wire feeder does not feed wire and the drive rolls do not spin. The wire feeds erratically. No shielding gas Variable or "hunting" arc. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 24 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Variable or "hunting" arc. The motor overload errors occur. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 25 DIAGRAMS AutoDrive™ 4R220...
- Page 26 DIMENSION PRINT AutoDrive™ 4R220...
- Page 27 NOTES AutoDrive™ 4R220...
- Page 28 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
- Page 29 ● ● Keep your head out of fumes. Turn power off before servicing. ● Use ventilation or exhaust to remove fumes from breathing zone. ● Los humos fuera de la zona de res- ● Desconectar el cable de ali- piración. mentación de poder de la máquina ●...
- Page 30 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...