1. Manuals
  2. Brands
  3. BBQ Manuals
  4. Grill
  5. PC Signature Series
  6. Assembly instructions manual

BBQ PC Signature Series Assembly Instructions Manual

Stainless steel natural gas grilling station - 78 000 btu
Hide thumbs
Table of Contents

Advertisement

Quick Links

PC Signature Series Stainless Steel Natural Gas Grilling Station - 78 000 BTU
168cm x 63cm x 123cm / 66.1" x 24.8" x 48.5"
assembley instructions
IMAGE OF PRODUCT
LINE DRAWING
1
PC 1101 2118
NG 143458

Advertisement

Table of Contents
loading

Related Manuals for BBQ PC Signature Series

Summary of Contents for BBQ PC Signature Series

  • Page 1 PC Signature Series Stainless Steel Natural Gas Grilling Station - 78 000 BTU PC 1101 2118 NG 143458 168cm x 63cm x 123cm / 66.1” x 24.8” x 48.5” assembley instructions IMAGE OF PRODUCT LINE DRAWING...
  • Page 2 SAVE THESE IN S T RU C TION S F O R FUTURE R EFE R E N CE . FO R CUSTOMER SERVICE, PLE ASE C ALL 1-87 7-630 -5396 (TO LL-FREE), MO N DAY THRO U G H FRI DAY FROM 10:0 0 A M TO 7:0 0 PM (EST). D O N OT RE TU RN TO PL ACE O F PU RCHASE.
  • Page 3 Do not store or use gasoline or other flammable liquids or vapours in the vicinity within 7 .62 m/25 ft of this or any other appliance. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
  • Page 4 GRILL OPERATION 1- 2 -3 Before grilling: 1. Keep your grill a safe distance away from your property.* 2. Always perform a leak-test on all connections and hoses.* 3. Keep children away from the grill. During grilling: To avoid tripping safety valves, please follow these instructions carefully! 1.
  • Page 5 Please refer to the owner’s manual for details. WARNING Do not store or use gas oline or other flammable liquids or vapor in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. Do not fill the gas cylinder beyond maximum fill-line.

  • Page 6: Table Of Contents

    SA FE T Y IN S TR U CTION S Alway s read and understand the W A RNIN GS and IN S TRUCTION S that are contained in this manual before attempting to use this gas barbecue grill, to prevent po ss ible bodily injury or property damage.
  • Page 7 S E C T I O N O N E SA FE T Y IN S TR U CTION S NOTE: The use and in s tallation of this product mu s t conform to local codes. In the absence of local codes, use the National Fuel Gas Code, AN S I Z223.1/NFPA54.
  • Page 8 3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns. 4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose.
  • Page 9 14. Do not att em pt to move the grill while it is lit. 15. Do not use the grill unle ss it is COMPLETELY a ssem bled and all part s are s ecurely fa s tened and tightened. 16.
  • Page 10 Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation. The replacement hose assembly should be in accordance with the manufacturer’s specifications. 4. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
  • Page 11 Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire. 3.
  • Page 12 or in the vicinity of any other heating-generating appliance, because of the danger of starting a fire. 9. Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of applicable local codes, with either the National Fuel Gas Code, ANSI Z223.NFPA 54 or CAN/CGA-B149.2.
  • Page 13 Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance. Never remove the grounding plug or use with an adaptor of 2 prongs. Use only extension cords with a 3 prongs grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

  • Page 14: G Eneral Infor Matio N

    Inspect the grill before each use. 1. Inspect all hoses and connections and make certain they are secure. 2. Check and clean the burner venturi tubes for spiders and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear.

  • Page 15: Par Ts List / Descrip Tion

    S E C T I O N T W O PARTS LIST/DESCRIPTION Body assembly Side burner knob 6pcs Side burner knob 6pcs Left side shelf support Left cart panel Right side shelf Left door Side burner grate Left cart bottom panel Right shaft Basket set Handle...
  • Page 16 HARDWARE LIST AA. Bolt (M6 x 15), 31 pcs Flat washer M6 31 pcs Spring washer M6 31 pcs DD. Bolt (M4 x 15), 4 pcs EE. Bolt (M4 x 10), 4 pcs Flat Washer M4 6 pcs Spring washer M4 6 pcs Screwd river 1 pc...

  • Page 17: Asse Mbly Instr Uctions

    ASSEM BLY I NSTRUC TI O NS Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill is fully assembled, go back and check to make certain all the bolts are secure.
  • Page 18 Step 2 (Doors assembly) Insert the bottom pin of left door (AG) into the pre-drilled hole on the cart bottom panel. Push down the top pin of left door and insert it into the pre-drilled hole on the left end of cart front beam.
  • Page 19 Step 4 (Carts assembly) Loosen the two pre-installed bolts on left side Pre installed Bolt X4 of body assembly (A) and allow 1/4 bolt’s length to extend from the body assembly. Align the two holes on the left cart panel (C) with the two bolts extended from the body assembly (A).
  • Page 20 Step 6 (Partitions assembly) Align the two holes on one the cart partition (O) with the two holes on the right cart panel (M). Insert one M6 x 15mm bolt (AA), one M6 flat washer (BB) and one M6 spring washer (CC) into each pre-drilled hole.
  • Page 21 Step 8 (Doors assembly) Insert the bottom pin of left door (D) into the pre-drilled hole on the left cart bottom panel (E). Push down the top pin of left door (D) and insert it into the pre-drilled hole under the left side shelf B).
  • Page 22 Step 10 (Heat plate, cooking grid and warming rack assembly) Place the heat plates (H) on the heat plate support. Place the cooking grates (I) over the heat plates. Place the warming rack (J) on the warming grid support as shown. Close the top lid.
  • Page 23 Step 12 (Basket set assembly) Align the four holes on the basket set (F) with the four holes on the bottom of body assembly (A). Insert one M6 x 15mm bolt (AA), one M6 flat washer (BB) and one M6 spring washer (CC) into each pre-drilled hole.
  • Page 24 Step 14 (Motor support assembly) Take two pre-installed screws out of motor support (AC). Align the holes on the motor support (AC) with the hole on the left side wall of firebox. Insert one M6 x 15mm bolt (AA), one M6 flat washer (BB) and one M6 spring washer (CC) and one nut into each drilled hole and tighten by screwdriver provided.
  • Page 25 Step 16 (Natural gas connection) Connect the natural gas hose, quick release connector and main gas supply line securely as shown in diagram. Then connect the other end of the hose with the side burner valve. Gas supply Gas inlet Natural Gas Hose Step 17 Fully assembled...
  • Page 26 S E C T I O N T H R E E SAFE T Y CAUTION: Your natural gas grill has been designed to operate on natural gas only, at a pressure of seven inches water column (7" W.C /1.7Kpa). Check with your gas utility for local gas pressure, because in some areas natural gas pressure varies.

  • Page 27: N At Ural Gas Connection

    NATU R AL GAS CO N N EC TI O N Co nne c t a m anu al shut - o f f valve to g as sup pl y line. Ap p ly se aling co mp o und o r pip e t hre ad t ap e o f t he t y p e resist ant to t he a c tio n o f n at ural gas o n all m ale pip e thre ads.
  • Page 28 WARNING: Burner valves are pre-tested at the factory to operate on natural gas. Do not attempt to convert or change DANGER: To prevent fire or explosion hazard when testing for a leak: 1. Always perform the leak- t est before lighting the grill and each time the natural gas hose is connected for use.

  • Page 29: Leak-Testing

    LE AK-TESTI N G BEFO RE TESTI N G M ake sure t h at all p a ckaging m at erial is remove d fro m t he grill in clu ding t he burner tie - down st raps. D O N OT SMO KE WH ILE LE AK-TESTI N G N E VER LE AK-TEST WITH AN O PEN FL A ME.

  • Page 30: Lighting Inst Ructions

    S E C T I O N F O U R LI G HTI N G I NSTRUC TI O NS D A NGER: Failure to open lid while igniting the grill’ s burners or not waiting 5 minute s to allow gas to clear if the grill does not light, may re s ult in an explo s ion, which could cause serious injury or death.
  • Page 31 5. A f ter b urner ignite s, rep e at t he pro ce dure wit h any ot h er b urner d esire d. 6. Adjust val ve kno b (s) to desire d co o king te mp erat ure. Using t he lighting stick to light t he main burners 1.
  • Page 32 SI D E BU RN ER Inst ruc tio ns 1. O p en lid w hile lighting the b urner. Lid must rem ain o p en w hile b urner is lit. 2. Val ve must b e in th e O FF p ositio n. 3.
  • Page 33 Fig. C obser ve flame height w hen lit: Flame sh ould be a blue/yellow col our, bet we en 1 and 2 inches high (2.5-5 cm) I N FR ARED BU RN ER Lighting t he infrare d burner 1.

  • Page 34: Excess Flow Safet Y Valve Reset

    WARNING: Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF, if flare- ups intensify. SH UT TI N G O FF BU RN ERS 1. Alw a ys turn t he valve kno b (s) clo ckw ise to th e H IG H p osition, t hen press and turn t o O FF.

  • Page 35: Cleaning

    8. Wait for at le a s t 5 mi n ut e s . 9. Re co nn e c t t h e n at ural g as h o s e. 10. S l ow l y turn t h e n at ural g as valve ¼ turn at a tim e a n d h a ve t h e val ve all t h e wa y o p e n.
  • Page 36 DO NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the finish. Burning of f t he grill af t er ever y use (ap prox. 15 minutes) will ke ep exce ssive fo o d residue fro m b uilding up Re co mme nd e d cle aning ma t erials M ild dishwashing liquid d et erg ent...

  • Page 37: Troublesh O Oting

    Flam e tam ers Cle an residue wit h wire b rush and wash wit h so ap y wat er. Rinse wit h wat er Gre ase pan/Gre ase c ups Perio dicall y empt y t he gre ase p an/gre ase cups and cle an wit h a dishwashing det erg ent an d hot wat er so lutio n.
  • Page 38 PRO BLE OSSI BLE C AUSE SO LUTI O N Burne r will not ignite Wires and/or ele ctrode Clean wire and/or electrode covered with cooking with r ubbing alcohol. using knobs or ignit er. residue. Electrode and b urners Wip e dr y with cloth are wet.
  • Page 39 SOL UT I ON PRO BLE OSSI BLE C AUSE Out of gas Sudde n drop in gas f low Call your local or re duced f lame height. gas comp any Excess flow safet y device Refer to the ”Exce ss flow safet y valve reset”...
  • Page 40 PRO BLE OSSI BLE C AUSE SO LUTI O N Adjust (lo w er) temp erat ure Excessive coo king accordingly temp erature Pe rsist ent gre ase fire. G re ase trapp ed by food Turn knobs to O FF. build -up around b urner system.

  • Page 41: Limited Warrant Y

    S E C T I O N S I X LIMITED WARR A NT WARR A NT Y PRO GR A M: Pro o f o f p urch ase is re quire d to a cce s s this w arrant y pro gram, which is in ef fe ct fro m t he d at e o f p urch ase.
  • Page 42 S o me p rovin ce s d o not allow th e limit atio n or exclusio n o f in cid ent al o r co nse qu ential d am age s, so t he ab ove limit atio ns or exclusio ns m ay not app l y to you.
  • Page 43 N O T E S A N D O B S E R VAT I O N S...

Table of Contents