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Yamaha WR25RB Owner's Manual

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OWNER'S MANUAL
WR25RB
WR25RBC
LIT-11626-25-44
32C-28199-18

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Summary of Contents for Yamaha WR25RB

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL WR25RB WR25RBC LIT-11626-25-44 32C-28199-18...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 WR25RB/WR25RBC OWNER’S MANUAL ©2011 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT Sidestand ........4-19 Checking the throttle grip free LABELS ..........1-1 Ignition circuit cut-off system ..4-19 play ..........7-22 Valve clearance ......7-22 SAFETY INFORMATION ....2-1 FOR YOUR SAFETY – Tires ..........7-22 PRE-OPERATION CHECKS .....
  • Page 7 TABLE OF CONTENTS Checking the wheel bearings ..7-34 YAMAHA MOTOR Battery .......... 7-35 CORPORATION, U.S.A. Replacing the fuses ...... 7-36 STREET AND ENDURO Replacing the headlight bulb ..7-37 MOTORCYCLE LIMITED Tail/brake light ......7-38 WARRANTY ......10-7 Replacing a turn signal light YAMAHA EXTENDED bulb ...........

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 4, 5...
  • Page 9 LOCATION OF IMPORTANT LABELS PREMIUM UNLEADED GASOLINE ONLY 91 Min. Pump Octane (R+M) / 2 Cold tire normal pressure should be set as follows. 5PW-2415E-11 Up to 90 kg (198 lbs) load : 125 kPa, {1.25 kgf/cm 18 psi : 175 kPa, {1.75 kgf/cm }, 25 psi 90 kg (198 lbs) maximum load...
  • Page 10 LOCATION OF IMPORTANT LABELS...
  • Page 11 LOCATION OF IMPORTANT LABELS...

  • Page 12: Safety Information

    SAFETY INFORMATION Safe Riding EAU1031A • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner  is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 13 SAFETY INFORMATION • Always obey the speed limit and single most critical factor in the preven- sion, and eventually death. never travel faster than warrant- tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-  ed by road and traffic conditions. Always wear an approved helmet.
  • Page 14 Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved ...

  • Page 15: Specifications

    SAFETY INFORMATION ucts or having other modifications per- • Bulky or large accessories may performance capabilities and to provide formed to your vehicle that change any seriously affect the stability of the best combination of handling, brak- of the vehicle’s design or operation the motorcycle due to aerody- ing, and comfort.
  • Page 16 SAFETY INFORMATION not, for example, to rubber-mount- ed handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport.  The suspension should be com- pressed somewhat tie-downs, if possible, so that the...

  • Page 17: Description

    DESCRIPTION EAU10410 Left view 2, 3 1. Front fork rebound damping force adjusting screw (page 4-14) 8. Helmet holder (page 4-14) 2. Fuse box (page 7-36) 9. Front fork compression damping force adjusting screw (page 4-14) 3. Coolant reservoir (page 7-16) 4.

  • Page 18: Right View

    DESCRIPTION EAU10420 Right view 1. Spark arrester (page 7-20) 8. Shock absorber assembly rebound damping force adjusting knob (page 4-17) 2. Rear brake fluid reservoir (page 7-28) 3. Air filter element (page 7-18) 4. Rear brake light switch (page 7-27) 5.

  • Page 19: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-9) 8. Fuel tank cap (page 4-11) 2. Left handlebar switches (page 4-8) 3. Main switch/steering lock (page 4-1) 4. Multi-function display (page 4-3) 5. Right handlebar switches (page 4-8) 6. Brake lever (page 4-10) 7.

  • Page 20: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.

  • Page 21: Indicator Lights And Warning Lights

    “ON”, 5. High beam indicator light “ ” or if the warning light remains on, have 6. Engine trouble warning light “ ” a Yamaha dealer check the electrical circuit. EAU11020 Turn signal indicator light “ ” EAU11446...

  • Page 22: Multi-Function Display

    This warning light comes on or flashes 5. Speedometer if a problem is detected in the electrical 6. Odometer/tripmeter/fuel reserve tripmeter circuit monitoring the engine. If this oc- curs, have a Yamaha dealer check the self-diagnosis system. (See page 4-8...
  • Page 23 INSTRUMENT AND CONTROL FUNCTIONS last set to zero) and then disappear, in order to test  a fuel reserve tripmeter (which the electrical circuit.  shows the distance traveled since To switch the speedometer and the fuel level warning light came odometer/tripmeter displays be- tween kilometers and miles, press ...
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS (see page 4-2), the display will auto- matically change to the fuel reserve tripmeter mode “F” and start counting the distance traveled from that point. In this case, push the “SELECT 2” button to switch the display between the vari- ous tripmeter and odometer modes in the following order: fuel reserve tripmeter “F”...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS Changing from the basic mode to push either select button to set the Manual start the measurement mode hours. The manual start is the default setting 3. Push the “RESET” button, and the With the odometer selected, push the for the stopwatch.
  • Page 26 2. When the vehicle starts moving, 1. Check that the stopwatch mea- consult your nearby Yamaha dealer. the stopwatch will start counting. surement is in operation. Calibrate the distance-compensation 3. Push the “SELECT 1” button and...

  • Page 27: Handlebar Switches

    If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. 1. Engine stop switch “ ” 2. Start switch “...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 with the starter. See page 6-1 for start- EAU12820 Clutch lever Dimmer switch “ ” ing instructions prior to starting the en- Set this switch to “ ” for the high gine. beam and to “ ”...

  • Page 29: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the motorcycle and is used in handlebar grip.

  • Page 30: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU44363 EAU13221 Fuel tank cap Fuel Make sure there is sufficient gasoline in To remove the fuel tank cap the tank. 1. Insert the key into the lock and turn EWA10881 WARNING it counterclockwise as shown. Gasoline and gasoline vapors are extremely flammable.
  • Page 31 Never siphon gaso- line by mouth. If you should swallow Your Yamaha engine has been de- some gasoline or inhale a lot of gas- signed to use premium unleaded gaso-...

  • Page 32: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS converter. EAU13433 EAU46281 Catalytic converter Seat This model is equipped with a catalytic To remove the seat converter in the exhaust system. EWA10862 Remove the bolts, and then slide the WARNING seat to the rear and pull upward. The exhaust system is hot after op- eration.

  • Page 33: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU45202 Helmet holder Adjusting the front fork EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with rebound damping force adjusting screws and compression damping force adjusting 1.
  • Page 34 INSTRUMENT AND CONTROL FUNCTIONS 1. Rebound damping force adjusting screw 1. Rubber cap 1. Compression damping force adjusting screw 2. To increase the compression Rebound damping setting: Compression damping setting: damping force and thereby harden Minimum (soft): Minimum (soft): 17 click(s) in direction (b)* the compression damping, turn the 19 click(s) in direction (b)* Standard:...

  • Page 35: Front Fork Bleeding

    INSTRUMENT AND CONTROL FUNCTIONS range. To obtain a precise adjustment, EAU14793 Front fork bleeding it would be advisable to check the num- EWA10200 ber of clicks of each damping force ad- WARNING justing mechanism and to modify the Always bleed both fork legs, other- specifications as necessary.

  • Page 36: Adjusting The Shock Absorber Assembly

    12 click(s) in direction (b)* Spring preload adjustment should be Maximum (hard): Maximum (hard): made by a Yamaha dealer, since this Distance A = 206.0 mm (8.11 in) 3 click(s) in direction (b)* service requires special tools and tech- * With the adjusting knob fully turned in direction (a) nical skills.

  • Page 37: Exup System

    INSTRUMENT AND CONTROL FUNCTIONS in production. EAU41941 EXUP system EWA10221 This model is equipped with Yamaha’s WARNING EXUP (EXhaust Ultimate Power valve) This shock absorber assembly con- system. This system boosts engine tains highly pressurized nitrogen power by means of a valve that regu- gas.

  • Page 38: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS Yamaha dealer repair it if it does not EAU15305 EAU44892 Sidestand Ignition circuit cut-off system function properly. The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame. Raise the sidestand or...
  • Page 39 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: If a malfunction is noted, have a Yamaha 1. Move the sidestand down. dealer check the system before riding. 2. Make sure that the engine stop switch is set to “...

  • Page 40: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 7-16 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 41 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-22, 7-31 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-31 •...
  • Page 42 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-19 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 43: Operation And Important Riding Points

     a lean angle sensor to stop the en-  understand, ask your Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.

  • Page 44: Shifting

    The neutral indicator with the engine off, and do not light should come on. If not, ask a tow the motorcycle for long dis- Yamaha dealer to check the elec- tances. The transmission is trical circuit. properly lubricated only when 3.

  • Page 45: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS quickly pull the clutch lever in. EAU16841 Engine break-in 5. Shift the transmission into second There is never a more important period gear. (Make sure not to shift the EAU16740 Recommended shift points in the life of your engine than the period transmission into the neutral posi- The recommended shift points during between 0 and 1600 km (1000 mi).

  • Page 46: Parking

    If any engine trouble should occur system can become very hot, during the engine break-in period, park in a place where pedestri- immediately have a Yamaha dealer ans or children are not likely to check the vehicle. touch them and be burned.

  • Page 47: Periodic Maintenance And Adjustment

    However, de- any repair establishment or individual death. See page 2-2 for more in- pending on the weather, terrain, geo- that is certified (if applicable). Yamaha formation about carbon monox- graphical location, and individual use, dealers are trained and equipped to ide.

  • Page 48: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 49: Periodic Maintenance Chart For The Emission Control System

    From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.  Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17581 Periodic maintenance chart for the emission control system...
  • Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months Evaporative...

  • Page 51: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32165 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
  • Page 52 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
  • Page 53 Front and rear       24 * • Check operation. brake switches • Apply Yamaha chain and cable       Control cables 25 * lube or engine oil thoroughly. • Check operation.
  • Page 54 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17630  The air filter needs more frequent service if you are riding in unusually wet or dusty areas.  Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.

  • Page 55: Removing And Installing Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 EAU45131 Removing and installing panels Panel A The panels shown need to be removed to perform some of the maintenance To remove the panel jobs described in this chapter. Refer to 1. Remove seat. (See this section each time a panel needs to page 4-13.) be removed and installed.
  • Page 56 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Install the seat. 1. Bolt 1. Bolt 2. Collar 2. Panel B Panel B 3. Panel A To install the panel 3. Pull the front part of the panel out- To remove the panel 1. Place the panel in the original posi- ward, and then remove the panel 1.
  • Page 57 PERIODIC MAINTENANCE AND ADJUSTMENT Panel C To remove the panel 1. Remove the bolts. 1. Bolt Panel D 2. Washer 3. Panel D To remove the panel 1. Remove seat. (See To install the panel 1. Panel C page 4-13.) 1.

  • Page 58: Checking The Spark Plug

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. Tightening torque: If the spark plug shows signs of elec- Spark plug: trode erosion and excessive carbon or 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 59: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU45143 Canister (for California only) Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT to collect the used oil. 4. Remove the engine oil filler cap, Make sure that the O-rings are properly the engine oil drain bolt and its seated. gasket to drain the oil from the 8. Install the oil filter element cover by crankcase.
  • Page 61 If this occurs, mix any chemical additives. Do have a Yamaha dealer repair the not use oils with a diesel speci- vehicle. fication of “CD” or oils of a high- After checking the oil pressure, ...

  • Page 62: Coolant

    If water has been ant must be changed at the intervals specified in the periodic maintenance added to the coolant, have a Yamaha dealer check the anti- and lubrication chart. freeze content of the coolant as soon as possible, otherwise the...
  • Page 63 PERIODIC MAINTENANCE AND ADJUSTMENT face and let the engine cool if nec- and then installing the bolts. essary. 9. Remove the coolant drain bolt and 2. Remove panels A and C. (See its gasket to drain the cooling sys- page 7-9.) tem.

  • Page 64: Cleaning The Air Filter Element And Check Hose

    Cleaning the air filter element the vehicle for coolant leakage. If Antifreeze/water mixture ratio: and check hose coolant is leaking, have a Yamaha dealer check the cooling system. The air filter element should be cleaned Recommended antifreeze: 19. Install the panels.
  • Page 65 The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 1. Sponge material 6. Pull the sponge material over the 2. Air filter element frame air filter element frame.

  • Page 66: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND ADJUSTMENT erated without the air filter ele- EAU45353 out of the muffler, and then remove Cleaning the spark arrester ment installed, otherwise the the gasket. piston(s) and/or cylinder(s) may The spark arrester should be cleaned 3. Tap the tailpipe lightly, and then become excessively worn.

  • Page 67: Adjusting The Engine Idling Speed

    If the specified idling speed cannot be ing screw. To increase the engine obtained as described above, have a idling speed, turn the screw in di- Yamaha dealer make the adjustment. rection (a). To decrease the en- gine idling speed, turn the screw in direction (b).

  • Page 68: Checking The Throttle Grip Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer Tire air pressure at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 69 After extensive tests, only the tires list- Front: ed below have been approved for this 150 kPa (1.50 kgf/cm , 22 psi) model by Yamaha Motor Co., Ltd. Rear: 200 kPa (2.00 kgf/cm , 29 psi) 1. Tire sidewall Front tire: Maximum load*: 2.

  • Page 70: Spoke Wheels

    EAU48373 Spoke wheels Adjusting the clutch lever free ing the tires, should be left to a play Yamaha dealer, who has the EWA10610 WARNING necessary professional knowl- The clutch lever free play should mea- The wheels on this model are not de- edge and experience.

  • Page 71: Adjusting The Brake Lever Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT turn the adjusting nut in direction EAU48442 Adjusting the brake lever free (b). play The brake lever free play should mea- sure 5.0–8.0 mm (0.20–0.31 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows.

  • Page 72: Checking The Shift Pedal

    The operation of the shift pedal should ish the braking performance, be checked before each ride. If opera- which may result in loss of con- tion is not smooth, have a Yamaha trol and an accident. dealer check the vehicle. 1. Locknut 2.

  • Page 73: Brake Light Switches

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22273 EAU22392 peared, have a Yamaha dealer replace Brake light switches Checking the front and rear the brake pads as a set. brake pads The front and rear brake pads must be EAU48070 Rear brake pads...

  • Page 74: Checking The Brake Fluid Level

    If the brake moving. Use only DOT 4 brake fluid level goes down suddenly, have a fluid from a sealed container. Yamaha dealer check the cause before Use only the specified brake flu-  further riding.

  • Page 75: Changing The Brake Fluid

    EAU22731 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.

  • Page 76: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND ADJUSTMENT ward. NOTICE: Improper drive 3. Tighten the axle nut, then the lock- EAU23025 Cleaning and lubricating the chain slack will overload the en- nuts to their specified torques. drive chain gine as well as other vital parts Tightening torques: of the motorcycle and can lead The drive chain must be cleaned and...

  • Page 77: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 78: Checking And Lubricating The Brake Pedal

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 EAU23182 Recommended lubricants: Checking and lubricating the Checking and lubricating the Brake lever: brake and clutch levers brake pedal Silicone grease Clutch lever: Brake lever Lithium-soap-based grease The operation of the brake pedal should be checked before each ride, Clutch lever and the pedal pivot should be lubricat- ed if necessary.

  • Page 79: Checking And Lubricating The Sidestand

    The swingarm pivots must be lubricat- intervals specified in the periodic main- ed by a Yamaha dealer at the intervals tenance and lubrication chart. specified in the periodic maintenance and lubrication chart.

  • Page 80: Checking The Steering

    Yamaha dealer check or re- the periodic maintenance and lubrica- of it falling over. [EWA10751] pair it.

  • Page 81: Battery

    Electrolyte is poisonous and  necessary. Have a Yamaha dealer charge the bat- dangerous since it contains sul- 3. Fully charge the battery before in- tery as soon as possible if it seems to...

  • Page 82: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT stallation. NOTICE: When install- EAU23542 Replacing the fuses ing the battery, be sure the key is turned to “OFF”, then con- The main fuse is located behind panel nect the positive lead before D. (See page 7-9.) connecting negative lead.

  • Page 83: Replacing The Headlight Bulb

    4. If a fuse immediately blows again, using a cloth moistened with al- have a Yamaha dealer check the cohol or thinner. electrical system. Headlight lens ...

  • Page 84: Tail/Brake Light

    Yamaha dealer check it. gether with the headlight unit) by placing it in the original position, and then installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight coupler 2. Headlight bulb cover 3.

  • Page 85: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU43004 EAU24313 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light unit 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.

  • Page 86: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 frame in front of the rear wheel or under Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.

  • Page 87: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT installing the spacers, be sure EAU24360 Front wheel to install them on the correct side. [ECA17700] EAU45163 2. Lift the wheel up between the fork To remove the front wheel legs. EWA10821 WARNING To avoid injury, securely support the Make sure that there is enough space vehicle so there is no danger of it between the brake pads before install-...

  • Page 88: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel EAU45183 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut. 1. Drive chain slack adjusting bolt 1.

  • Page 89: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
  • Page 90 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-44...

  • Page 91: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 92 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 93: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- NOTICE used.
  • Page 94 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.

  • Page 95: Storage

    EWA11131  WARNING Consult a Yamaha dealer for ad- ECA10810 NOTICE Contaminants on the brakes or tires vice on what products to use. Storing the motorcycle in a ...
  • Page 96 MOTORCYCLE CARE AND STORAGE stabilizer (if available) to prevent pivoting points of all levers and the fuel tank from rusting and the pedals as well as of the sidestand/ fuel from deteriorating. centerstand. 3. Perform the following steps to pro- 5.

  • Page 97: Specifications

    SPECIFICATIONS Dimensions: Air filter: EAU50915 Lubrication system: Wet sump Overall length: Air filter element: Engine oil: 2175 mm (85.6 in) Wet element Fuel: Overall width: Recommended brand: 810 mm (31.9 in) YAMALUBE Recommended fuel: Overall height: Type: Premium unleaded gasoline only 1230 mm (48.4 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:...
  • Page 98 SPECIFICATIONS Front brake: Operation: Manufacturer/model: Left foot operation BRIDGESTONE/TW-302 F Type: Loading: Gear ratio: Single disc brake 1st: Maximum load: Operation: 2.642 (37/14) 184 kg (406 lb) (CAL) Right hand operation 2nd: 185 kg (408 lb) (U49) Specified brake fluid: 1.813 (29/16) * (Total weight of rider, passenger, cargo DOT 4...
  • Page 99 SPECIFICATIONS Battery: Fuses: Model: Main fuse: YTZ7S 30.0 A Voltage, capacity: Headlight fuse: 12 V, 6.0 Ah 15.0 A Headlight: Signaling system fuse: 10.0 A Bulb type: Ignition fuse: Halogen bulb Bulb voltage, wattage  quantity: 7.5 A Radiator fan fuse: Headlight: 7.5 A 12 V, 60 W/55 W...

  • Page 100: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 101 This label shows specifica- spare parts from a Yamaha dealer. tions related to exhaust emissions as required by federal law, state law and Environment Canada.

  • Page 102: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 103: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 104: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 105 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...

  • Page 106: Yamaha Motor

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY CUSTOMER’S RESPONSIBILITY Engine Yamaha Motor Corporation, U.S.A. hereby warrants that under this Displacement Period new Yamaha motorcycles will be free from defects in warranty shall be to:...
  • Page 107 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.

  • Page 108: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 109 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 110 INDEX Noise regulation ........10-4 Air filter element and check hose, Front and rear brake pads, checking..7-27 cleaning ..........7-18 Front fork, adjusting......... 4-14 Panels, removing and installing ....7-9 Front fork, bleeding........4-16 Parking ............6-4 Front fork, checking ......... 7-33 Part locations ..........
  • Page 111 INDEX Turn signal light bulb, replacing....7-39 Turn signal switch........4-9 Valve clearance ........7-22 Vehicle Emission Control Information label............10-2 Vehicle identification number....10-1 Warranty, extended .........10-9 Warranty, limited........10-7 Wheel bearings, checking .......7-34 Wheel (front)..........7-41 Wheel (rear)..........7-42 Wheels.............7-24...
  • Page 113 Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 114 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.07-0.2×1 !

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