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Summary of Contents for Life Fitness 8205
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Page 1: Assembly Instructions
8205 CABLE CROSS OVER ASSEMBLY INSTRUCTIONS Part # 6790401 Revision: 7/13/98... -
Page 2: Important Notes
2. Do not allow minors or children to play on or around this equipment. 3. Exercise with care to avoid injury. 4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or call the LIFE FITNESS STRENGTH customer service department at (800) 328-9714. -
Page 3: Parts List
PART # DESCRIPTION 6788503 TOWER 6744102 NOVATRAK SWIVEL 6789002 CENTER PULLEY BRACKET 6744803 TOWER BRACE 6789102 SWIVEL HOLDER 6789403 LOWER PULLEY HOUSING 6789703 SWIVEL UPRIGHT 6788203 UPPER PULLEY HOUSING 6788103 CHIN-UP SUPPORT 6459401 81” GUIDE ROD 6785602 SHROUD 3202402 1/2 X 3/4” BTN HD CAP SCREW 3116101 4-1/2”... - Page 4 37 1/2 X 4” 1/2 X 4” 37 FIGURE 1 STEP 1 • LOOSELY assemble the two LOWER PULLEY HOUSINGS (6) to the two TOWERS (1) using four 1/2 X 4” BOLTS (37) and four 1/2” LOCK NUTS (29) as shown in FIGURE 1.
- Page 5 1/2 X 3-1/4” 1/2 X 3-1/4” FIGURE 2 STEP 2 • LOOSELY assemble the two UPPER PULLEY HOUSINGS (8) to the two TOWERS (1) using two 1/2 X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (29) as shown in FIGURE 2.
- Page 6 1/2 X 4” 37 FIGURE 3 STEP 3 • SECURELY assemble two 3-1/2” PULLEYS (14) to the two NOVATRAK SWIVELS (2) using two 3/8 X 2” BOLTS (33) and two 3/8” LOCK NUTS (28). See FIGURE 3. • Insert two 1/2” FLANGE BEARINGS (19) into each end of the NOVATRAK SWIVELS (2) and assemble them to the SWIVEL HOLDERS (5) using two 1/2 X 4” BOLTS (37), and two 1/2”...
- Page 7 STEP 4 • Pull back the SPRING PINS on the SWIVEL HOLDERS (5) and slide assemblies over the SWIVEL UPRIGHTS (7) as shown in FIGURE 4. • LOOSELY assemble the two SWIVEL UPRIGHTS (7) to the LOWER PULLEY HOUSING (6) using four 1/2 X 3-1/4”...
- Page 8 STEP 5 • SECURELY assemble the CHIN-UP SUPPORT (9) to the two UPPER PULLEY HOUSINGS (8) using six 1/2 X 1-1/4” BOLTS (35) and six 1/2” LOW HEIGHT LOCK NUTS (30) as shown in FIGURE 5. FIGURE 5 1/2 X 1-1/4” 35 30 LOW HT.
- Page 9 • Loop the ball end of the CABLE (18) around one 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/ 2” PULLEY (13) to the NOVATRAK SWIVEL (2) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28) as shown in FIGURE 6. •...
- Page 10 FIGURE 7 35 1/2 X 1-1/4” STEP 7: • SECURELY assembly the CENTER PULLEY BRACKETS (3) to the WEIGHT STACK SHAFTS (16) using one 1/2 X 1-1/4 BOLT (35) as shown in FIGURE 7. FIGURE 8 32 3/8 X 1-1/4” STEP 8: •...
- Page 11 STEP 10: • Insert the two GUIDE RODS (10) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (22) down over the GUIDE RODS (10).
- Page 12 STEP 11: • Run CABLE (18) under and around the 4-1/2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the CENTER PULLEY BRACKET (3) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28). See FIGURE 11.
- Page 13 1/2 X 4” 37 FIGURE 12 STEP 12 • Slide two 13/16” SHAFT COLLARS (42) down over the GUIDE RODS (10) as shown in FIGURE 12. • Slide the TOWER BRACE (4) over the GUIDE RODS (10) as shown in FIGURE 12. •...
- Page 14 STEP 13: • Loop the threaded end of the CABLE (18) around a 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the UPPER PULLEY HOUSING (8) using one 3/8 X 2-3/4” BOLT (34), two 3/8” FLANGE SPACERS (20), and two 3/8”...
- Page 15 STEP 14: • Route the threaded end of the CABLE (18) through the LOWER PULLEY HOUSING (6) as shown in FIGURE 14. • Slip one 4-1/2” PULLEY (13) over the CABLE (18) and SECURELY assemble the 4-1/2” PULLEY (13) to the LOWER PULLEY HOUSING (6) using one 3/8 X 2-3/4”...
- Page 16 STEP 16 • Screw the threaded end of CABLE (18) approximately 3/4” into the SWIVEL HOLDER (5) and tighten jam nut SECURELY as shown in FIGURE 16. • SECURELY assemble one 1/2 X 3/4” BUTTON HEAD CAP SCREW (12) to the SWIVEL HOLDER (5). See FIGURE 16. •...
- Page 17 MAKE SURE CABLE IS ROUTED BEHIND SHROUD! 3/8 X 1” 31 BUTTON HEAD FIGURE 17 STEP 17: • SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (31) as shown in FIGURE 17. •...
- Page 18 STEP 18: FIGURE 18 • Make sure all connections are tight and secure. Thank you for purchasing the LifeFitness 8205 CABLE CROSS OVER. If unsure of proper use of equipment, call your local LifeFitness dis- tributor or call the LifeFitness customer service...