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TABLE OF CONTENTS
12.7
Removing the fork legs......................................... 42
12.8
12.9
12.13 Checking the steering head bearing play.............. 46
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........................................................... 47
12.16 Removing the front fender.................................... 48
12.17 Installing the front fender ...................................... 48
12.20 Removing the seat ............................................... 49
12.21 Mounting the seat ................................................ 49
12.22 Removing the air filter box lid ............................... 50
12.23 Installing the air filter box lid.................................. 50
12.30 Removing the main silencer ................................. 54
12.31 Installing the main silencer.................................... 54
........................................................... 54
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12.33 Removing the right side cover .............................. 55
12.34 Installing the right side cover ................................ 56
12.37 Checking for chain dirt accumulation.................... 58
12.38 Cleaning the chain ............................................... 58
12.39 Checking the chain tension .................................. 59
12.40 Adjusting the chain tension .................................. 59
sprocket and chain guide..................................... 60
12.44 Checking the routing of the throttle cable ............. 62
12.45 Checking the rubber grip...................................... 62
12.46 Additionally securing the rubber grip .................... 63
hydraulic clutch .................................................... 63
12.50 Removing the engine guard ................................. 64
12.51 Installing the engine guard.................................... 64
13
BRAKE SYSTEM .............................................................. 65
13.1
Checking free travel of hand brake lever............... 65
13.2
FE AUS) ............................................................... 65
13.3
lever (FE 501 USA) ............................................... 65
13.4
Checking the brake discs..................................... 66
13.5
Checking the front brake fluid level....................... 66
13.6
13.7
Checking the front brake linings ........................... 67
13.8
...................................... 43
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............. 47
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........................ 49
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..................................... 50
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................................... 56
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......................................... 61
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.................................. 62
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................................... 66
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...................... 68
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13.9
Checking the free travel of foot brake lever........... 69
................................................................ 69
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13.11 Checking the rear brake fluid level........................ 70
13.13 Checking the rear brake linings ............................ 71
14
WHEELS, TIRES............................................................... 74
14.1
14.2
14.3
14.4
14.5
Checking the tire condition................................... 76
14.6
Checking the tire air pressure............................... 77
14.7
Checking spoke tension....................................... 77
15
ELECTRICAL SYSTEM ..................................................... 79
15.1
15.2
15.3
15.4
Changing the main fuse ....................................... 81
15.5
consumers........................................................... 81
15.6
headlight .............................................................. 82
15.7
15.8
Changing the headlight bulb................................. 83
15.9
15.10 Checking the headlight setting ............................. 84
15.11 Adjusting the headlight range ............................... 84
15.12 Changing the speedometer battery ...................... 85
16
COOLING SYSTEM .......................................................... 86
16.1
Cooling system .................................................... 86
16.2
Checking the antifreeze and coolant level............. 86
16.3
Checking the coolant level ................................... 87
16.4
16.5
17
TUNING THE ENGINE ...................................................... 89
17.1
Checking the play in the throttle cable.................. 89
17.2
17.3
17.4
Checking the basic position of the shift lever ........ 90
17.5
18
SERVICE WORK ON THE ENGINE................................... 91
18.1
18.2
Checking the engine oil level ................................ 91
18.3
18.4
Adding engine oil ................................................. 94
19
CLEANING, CARE............................................................ 95
19.1
Cleaning the motorcycle....................................... 95
19.2
operation ............................................................. 95
20
STORAGE ........................................................................ 97
20.1
Storage................................................................ 97
20.2
Preparing for use after storage ............................. 97
21
TROUBLESHOOTING ...................................................... 98
22
BLINK CODE.................................................................. 100
23
TECHNICAL DATA ......................................................... 102
23.1
Engine................................................................ 102
23.2
Engine tightening torques................................... 102
.................................... 70
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....................... 72
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............................... 74
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................................... 76
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...................................... 79
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........................................ 87
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.................................. 90
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................................................. 92
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3
... 90
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