Tightening Torques - KTM 400 Owner's Handbook Manual

TIGHTENING TORQUES

Hexagon collar screw engine case, clutch cover, ignition cover
Oil drain plug
Allan head plug oil screen short
Hexagon plug oil screen long
Plug pressure valve
Jet screw and hollow screw oil line
Screws oil pump cover
Hexagon collar screw cylinderhead top section
Hex.collar screw cylinderhead top section, water pump cover
Hexagon collar screw exhaust flange
Cylinder head screw
Allan head screw camshaft gear
Stop screw autodecopression
Allan head screw cap rocker arm
Counter nuts valve adjustment screw
Allan head screw primary gear, free wheel
Hexagon nut primary gear
Allan head screw balancer shaft gear
Hexagon collar screw clutch spring
Allan head screw shift roller locking piece
Hexagon collar screw locking lever
Hexagon collar screw shift roller
Hexagon collar screw securing guide, chain guide, chain tensioner
Hexagon collar screw clip
Hexagon collar screw chain adjuster
Hexagon collar screw stator MXC/EXC
Hexagon collar screw stator SX
Hexagon collar screw pulser coil
Hexagon collar nut flywheel
Hexagon collar screw bump part kickstarter
Hexagon collar screw spring hanger kickstarter
Hexagon collar screw cover E-starter, only SX
Hexagon collar screw hanger vent hose
Allan head screw kickstarter
Hexagon collar screw shift lever
Hexagon screw engine sprocket
Spark plug
API: SG, SH
TEMPERATUR
–
0°C
32°F
10W 40
10W 50
Engine oil
Use only fully synthetic oil brands, which meet quality requirements
(Shell Advance Ultra 4) of API-classes SG or SH (informations on bottles) or
higher.
+
P
OOR OIL QUALITY OR MINOR QUANTITY EFFECT EARLY ENGINE
15W 40
15W 50
M6
M12x1,5
M16x1,5
M20x1,5
M12x1,5
M8
M5 Loctite 243 + 6 Nm
M6
M6
M6 Loctite 243 + 8 Nm
M10
M8 Loctite 243 + 28 Nm
M5 Loctite 243 + 6 Nm
M5
M6x0,75
M6 Loctite 243 + 16 Nm
M20x1,5 Loctite 243 + 150 Nm
M6 Loctite 243 + 8 Nm
M6
M6 Loctite 243 + 10 Nm
M5 Loctite 243 + 6 Nm
M5 Loctite 243 + 6 Nm
M6 Loctite 243 + 8 Nm
M5 Loctite 243 + 6 Nm
M6
M6 Loctite 243 + 8 Nm
M5 Loctite 243 + 6 Nm
M5 Loctite 243 + 6 Nm
M12x1
M6 Loctite 243 + 8 Nm
M6 Loctite 243 + 10 Nm
M6 Loctite 243 + 8 Nm
M6 Loctite 243 + 8 Nm
M8 Loctite 243 + 25 Nm
M6 Loctite 243 + 10 Nm
M10 Loctite 243 + 60 Nm
M10
! CAUTION
10 Nm (6 ft.lb)
20 Nm (15 ft.lb)
10 Nm (7 ft.lb)
15 Nm (11 ft.lb)
20 Nm (15 ft.lb)
10 Nm (7 ft.lb)
(5 ft.lb)
10 Nm (7 ft lb)
8 Nm (6 ft.lb)
(6 ft.lb)
40/50 Nm (30/35 ft.lb)
(21 ft.lb)
(5 ft.lb)
5 Nm (4 ft.lb)
11 Nm (10 ft.lb)
(12 ft.lb)
(132 ft.lb)
(6 ft.lb)
8 Nm (6 ft.lb)
(6 ft.lb)
(6 ft.lb)
(6 ft lb)
(6 ft.lb)
(4 ft lb)
8 Nm (6 ft.lb)
(6 ft.lb)
(5 ft.lb)
(5 ft.lb)
60 Nm (44 ft.lb)
(6 ft.lb)
(6 ft.lb)
(6 ft.lb)
(6 ft.lb)
(19 ft.lb)
(6 ft.lb)
(44 ft.lb)
10 - 12Nm (7-8 ft lb)
!
- .
WEAR
41