KTM 400 Owner's Handbook Manual page 16

I C
MPORTANT HECKS AND
Check oil level
Check brake fluid level
Check brake pads for wear
Check lights for function
Check horn for function
Lubricate and adjust cables and nipples
Bleed fork legs regulary
Remove and clean fork dust bellows regulary
Clean and lubricate chain, check tension and adjust if necessary
Clean air filter and filter box
Check tyres for pressure and wear
Check cooling fluid level
Check fuel lines for leaks
Drain and clean float chamber
Check all control elements for smooth operation
Check brake performance
Treat blank metal parts (with the exception of brake and exhaust system)
with wax-based anti corrosion agent
Treat ignition and steering locks and light switches with contact spray
Check tightness of screws, nuts and hose clamps regular
Continued tests of the 400/520 racing motor for KTM's specialized workshop
a 100 l fuel consumption is equivalent to approx. 15 operating hours
Force fit of clutch drive shaft
Clutch disk wear
Cylinder and piston wear
Groove piston-pin retainer wear
Camshaft wear
Radial clearance of camshaft bearing
Valve spring length
Spring washer wear
Valve disk slack
Valve guide wear
Radial clearance of rocker-arm roller
Elongation of timing chain
Wear of toothing on chain tensioner
Crankshaft journal/crankshaft wear
Radial clearance of conrod bearing
Radial clearance of piston pin bearing
Wear of balancing shaft bearing
Wear of crankshaft bearing
Transmission wear
Flection of transmission shafts
Length of bypass valve spring
M
AINTENANCE TO BE
(additional order for KTM's specialized workshop)
estsitz
C
ARRIED OUT BY THE
Befor each After every
start cleaning
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IDER
For cross-
country use
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