Ow It Works - Weil-McLain UltraOil Series 3 Installation, Start-Up, And Operating Instructions Manual

Oil-fired water boiler
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®
Series 3
®
T
HE
1.
Weil-McLain logo plate (standard) or
Remote Display Module (optional)
The Remote Display Module (RDM) is used when the optional
AFM (item 28) is installed. The display shows boiler and system
status and is used to adjust operating parameters.
2.
ON/OFF switch
3.
Control Pod cover fastener
4.
Pressure/Temperature gauge
Displays boiler water pressure and outlet water temperature.
5.
Jacket top rear panel
6.
Control Pod cover
®
The
Control Pod cover is hinged to allow easy access to
the limit temperature sensor, boiler wiring and optional Advanced
Features Module (AFM).
7.
Jacket side panels
®
jacket side panels are interchangeable.
8.
Jacket rear panel, with insulation
9.
Terminal strip
Electrical connections, both line and low voltage, connect to the
terminal strip.
10. Front section
11. Intermediate sections
12. Back section
13. Burner wire harness
Line voltage wiring to burner, terminated in a Molex connector
in the jacket cross tie (item 19). An additional harness connects
from the cross tie connector to the burner.
14. Burner door hinge bracket
The hinge bracket can be installed on either side to allow for right
or left-hand swing.
15. Swing-away burner door
®
The
burner door is hinged to provide easy access to the
boiler heat exchanger for inspection and cleaning.
16. Rotating observation port
®
The
observation port is designed to prevent soot from
depositing on the sight glass. During normal operation the sight
glass is located at the 12:00 position. To view the burner fl ame,
loosen the center mounting bolt and rotate so the sight glass is
in the 6:00 position.
17. Overfi re pressure tapping
1/8" npt, with plug.
18. Jacket cross tie
2
— Boiler Manual
WATER BOILER
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WATER BOILER
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OW IT WORKS

19. Sensor wells
Boiler limit temperature sensor and P/T gauge capillary and tem-
perature sensor are installed in the top of the rear section.
20. Outlet tapping
The boiler outlet water tapping is located in the top of the rear
section.
21. Return tapping
The boiler return tapping is located in the bottom of the rear
section.
22. Insulation blanket
23. Leveling legs
24. Boiler drain valve
25. Flue connection
®
boilers can be chimney or direct vented from the rear
fl ue opening.
26. Knockouts in jacket rear for electrical conduits
All electrical connections enter in conduits connected to these
knockouts.
27. Boiler relief valve
28. AFM (
Advanced Features Module
®
The
boiler can be equipped with the Advanced Features
Module (AFM). The AFM is a system control that provides boiler
outdoor reset, a boiler setpoint temperature, domestic hot water
pump operation, and outdoor reset through the use of a mixing
valve or a variable speed injection pump. It also controls staging
and rotation of two boilers.
When equipped with an AFM, the boiler requires a 20-amp
service.
29. Temperature Limit/LWCO Control with Thermal
TM
Targeting
The Ultra Oil boiler is equipped with a Hydro-
level 3250 HydroStat®, LWCO and temperature limit control
with energy saving technology. The 3250 senses the presences
of water, water temperature and monitors calls for heat and
activates the boiler pump and circulator. The control logic will
delay pump or burner operation and adjust them for the target
water temperature to optimize effi ciency.
30. Burner, with cover
31. Jacket front panel
) — Optional
Part number 550-142-182/1014

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