DAELIM a.four Service Manual page 137

OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE
BRAKE HOSE BRAKE HOSE
BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE
BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE BRAKE HOSE
MASTER
CYLINDER SET
PISTON
BOOT
CIR CLIP
OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
FRONT STOP SWITCH FRONT STOP SWITCH FRONT STOP SWITCH
MASTER
CYLINDER
HOLDER
● Connect the brake hose to the caliper, and install 2
sealing washers and the brake hose bolt.
TORQUE : 3.5kgf·m
● Install the slide pin cap.
● Fill the brake fluid, and bleed air.
MASTER CYLINDER
REMOVAL
● Remove the back mirror.
● Remove the front handle cover. ( 3-6 )
● Remove the rear handle cover. ( 3-6 )
● Disconnect the front brake switch wire.
● Drain the brake fluid.
● Remove the brake hose from the master cylinder.
·Brake fluid causes damage to the painted, plastic or
rubber parts. Do not spill fluid on these parts.
·If contaminated, gently wipe off the fluid with a
piece of cloth or wash in water. Close hose joints
properly to prevent leakage of brake fluid.
·Clean the disassembled parts with brake fluid, and
use compressed air to verify each passage is not
clogged.
·Do not allow the disassembled parts to be
contaminated by waste material or dust.
● Remove the master cylinder holder, and lift out the
master cylinder.
DISASSEMBLY
● Remove the front stop switch.
● Remove the piston boot, cir clip from the master
cylinder.
TOOL : SNAP RING PLIERS
BRAKE SYSTEM
12-9