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Related Manuals for DAELIM A-FOUR
Summary of Contents for DAELIM A-FOUR
- Page 2 IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed.
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Page 3: Table Of Contents
CONTENTS SPECIFICATION SEAT LOCK OPERATION INSTRUCTION TRUNK SAFETY PRECAUTIONS DOCUMENT STORAGE AREA BAG HOLDER PRIOR TO STARTING VEHICLE BRAKE LOCK LEVER CORRECT ATTIRE CORRECT DRIVING OPERATION OPERATION STARTING THE ENGINE CARGO IF ENGINE CANNOT BE STARTED MODIFICATION AFTER STARTING ENGINE ATTACHMENT PROPER DRIVING METHODS MUFFLER... - Page 4 MAINTENANCE SAFE DRIVING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·...
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Page 5: Specification
SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM C.D.I LENGTH×WIDTH×HEIGHT(mm) 1,798×683×1,107 BATTERY CAPACITY 12V3AH(MF TYPE) WHEEL BASE(mm) 1,260 FUEL CAPACITY(ℓ) GROUND CLEARANCE(mm) OIL CAPACITY(ℓ) SEAT HEIGHT(mm) 120 / 70 - 12 58L CURB WEIGHT(kgf) TIRE SIZE 130 / 70 - 12 62L PASSENGER TELESCOPIC AIR COOLED... -
Page 6: Operation Instruction
OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, ●Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased. -
Page 7: Prior To Starting Vehicle
PRIOR TO STARTING VEHICLE Be sure wear helmet at all ●Read user's manual carefully. time and the helmet chin ●Conduct maintenance checks prior to operation. strap securely fastened. ●Always maintain vehicle in clean status and carry out specified maintenance checks. Wear shirts or jackets with tight ●Make sure to stop engine and stay away from fire when fueling. -
Page 8: Operation
CARGO OPERATION ●Operators should naturally fix bodies to keep smooth driving. ●When carrying goods, you must keep in mind that operating ●The driving position is most important thing to driving safely. the vehicle, especially when turning, will be different. ●Make sure not to overload the vehicle with goods as this can Please always maintain the center of your body in the middle of seat. -
Page 9: Modification
ATTACHMENT ●Except designated attachment by DAELIM MOTOR CO., LTD., don’t attach any extra lighting device, otherwise it cause premature discharging of battery. ●Pay attention not to overload goods and fasten it ●Carefully inspect the accessory to make sure it does not tightly whiling driving. -
Page 10: Parts Location
PARTS LOCATION BACK MIRROR FUEL TANK LID (BENEATH THE SEAT) FRONT BRAKE LEVER BATTERY FUSE MUFFLER TIRE PILLION STEP... - Page 11 PARTS LOCATION SPEEDOMETER OIL TANK LID (BENEATH THE SEAR) REAR BRAKE LEVER BAG HOLDER HEADLIGHT REAR CUSHION FRONT CUSHION AIR CLEANER ELEMENT BRAKE DISK SIDE STAND BRAKE CALIPER MAIN STAND...
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Page 12: Meter Reading And Usage
METER READING AND USAGE METER INDICATOR LAMPS <SPEEDOMETER> <OIL WARNING INDICATOR> Indicates driving speed. Maintain legal When oil in the oil tank is low, the oil speed limits to ensure safe operation. warning indicator turns on. SPEEDOMETER When this happens, fill the oil tank with ODOMETER pure oil. -
Page 13: Switch Operation
SWITCH OPERATION MAIN SWITCH 1. ON..Starts engine. Key can not be pulled out. ●When you park the vehicle and 2. OFF..Stops engine. Key can be leave it, please lock handle bars and placed in or taken out of the MAIN SWITCH take out the key. -
Page 14: Starter Button
START BUTTON HEADLIGHT <TURNING ON HEADLIGHT> <HEADLIGHT HIGH/LOW BEAM SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of high/low beam switch. HEADLIGHT HIGH/LOW HEADLIGHT SWITCH BEAM SWITCH START BUTTON The engine is started pressing this button... -
Page 15: Winker Switch
WINKER SWITCH HORN BUTTON ●Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead. WINKER SWITCH HORN BUTTON If this switch is turned on when the main The horn is sounded if the horn button is switch is in an ON position, the winker will pressed when the main switch is in an ON... -
Page 16: Equipment Usage
EQUIPMENT USAGE HANDLE BAR LOCK MAIN STAND LOCK ●Check to the handle bars securely locked by lightly moving to the left and right. HANDLE BAR ●Pay attention not obstruct traffic LOCK when the parking. MAIN STAND LOCK It can be locked up in the main stand <LOCKING>... -
Page 17: Seat Lock
SEAT LOCK TRUNK ●As the seat automatically locks, take special care not to accidently leave the TRUNK key in the trunk. ●Make sure that the seat is securely SEAT LOCK locked after closing the seat. Driving with unlocked seat lock may cause danger. -
Page 18: Document Storage Area
DOCUMENT STORAGE AREA BAG HOLDER ●Make sure that the seat is securely DOCUMENT STORAGE AREA locked after closing the seat. ●An unlocked seat can hinder the operation of the vehicle. ●The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat. -
Page 19: Brake Lock Lever
BRAKE LOCK LEVER <SETTING> <RELEASING> ① Squeeze tightly on the rear brake lever. ① Squeeze tightly on the rear brake lever BRAKE LOCK LEVER ② Move the brake lock lever in the and the lock lever will be automatically direction of the arrow in the drawing released. -
Page 20: Correct Driving Operation
CORRECT DRIVING OPERATION STARTING THE ENGINE ●Be sure to check the oil, gasoline, etc., Always follow the proper starting procedure Lock the rear wheel.(see p. 17) before starting the engine. described below. ●Please keep in mind that the main stand Turn the main switch to an ON is erect while engine started. - Page 21 <USING THE ELECTRIC START(CELL)> <WITHOUT ELECTRIC START(KICK)> ●Erect main stand and then step kick ●Press the starter button without rotating starter pedal strongly. the starter grip (opening the throttle). ●It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the...
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Page 22: If Engine Cannot Be Started
IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE If engine cannot be started or vehicle does When the engine is cold morning or Fold the main stand. not move, check the followings. ●Push the vehicle forward to fold the winter or the vehicle has not been used ●Is there fuel in fuel tank? for a long period of time, let the main stand and make sure that the brake... - Page 23 Get on the vehicle. Squeeze tightly on the rear brake lever Release the squeezing tension on the lock lever will rear brake lever and slowly begin to ●Mounting should be done from the left automatically released. rotate the throttle grip to allow for a side, and you should sit squarely on the slow and easy start.
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Page 24: Proper Driving Methods
PROPER DRIVING METHODS ●Before entering traffic, use the correct Speed is controlled by the operation of Work the front and rear brakes the throttle grip. together. turn signal to foreward other drivers of your intentions. ● ●Allow the throttle grip to rotate back to If the throttle grip is rotated.. -
Page 25: Stopping
STOPPING The brakes should never be suddenly Special care in driving should be When approaching the desired applied and the handle bars should taken during rainy weather. stopping area. never be suddenly turned. ●More braking distance is needed when ●Activate the proper winker, and after ●Sudden braking or turning can cause the driving on wet roads or in the rain. - Page 26 After the vehicle has come to a Dismount on the left side and lower To prevent theft, be sure to lock complete stop. the main stand on a flat surface. handle bars when parking. ●Return the winker switch to the center ●Be sure to park in an area that is free of position and turn the main switch to traffic.
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Page 27: Self Inspections Before Operation
SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular maintenance inspections for increased Observe safety rules when conducting ●If you are unable to correct trouble safety and the prevention of accidents. inspections. even after you make adjustment or Regular maintenance inspections should ●Exhaust gas contains harmful correction, contact authorized... -
Page 28: Inspection Of Concerned Area
INSPECTION OF CONCENED AREA BRAKE INSPECTION Check areas which caused for concern <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> when last operating the vehicle. Lightly squeeze the brake levers until This is checked by placing the vehicle on tension is felt to check for an appropriate its main stand on a flat surface. -
Page 29: Tire Inspection
TIRE INSPECTION <AIR PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc. -
Page 30: Fuel Check
FUEL CHECK <CHECK> <REFUELING> ●Release the seat lock by turning the Check gasoline to see if there is a sufficient ●If air pressure is inadequate or if there amount of gasoline to reach your main switch key OFF to OPEN to open are cracks, damage or abnormal wear destination. -
Page 31: Engine Oil Check
ENGINE OIL CHECK <CHECK> <HEADLIGHT, TAILLIGHT> If the oil is low, the oil warning indicator Start the engine and make sure the lights ●Make sure to stop engine and stay will turn on. Turn the main switch to ON turn on. Also check to see if the lights are away from fire when refueling. -
Page 32: Back Mirror Inspection
●If any fuel is spilled, make sure the frequent service than specified in the area is dry before starting the engine. MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use. -
Page 33: Maintenance Schedule
MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(CAUTION 1) FREQUENCY ×1,000Km REMARK ITEM MONTH ★ FUEL LINE ★... - Page 34 ODOMETER READING(CAUTION 1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ BRAKE SHOE / PAD WEAR BRAKE SYSTEM ★ BRAKE STOP SWITCH ★ HEADLIGHT ADJUSTMENT ★ SUSPENSION ★ BOLTS, NUTS, FASTENERS ★★ WHEELS / TIRES ★★ STEERING HANDLE BEARING ★★ DRIVE BELT ★★...
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Page 35: Maintenance Precautions
●If the brake pads are not worn and the company. ●Use new, genuine Daelim parts or fluid level is low, check for leakage. their equivalent for maintenance and repair. Parts which are not of... -
Page 36: Brake Pad Inspection
BRAKE PAD INSPECTION Operate the brake lever to check the wear SCREWS of the brake pad. ●When adding brake fluid, be very While looking at the brake caliper, if the OIL CUP careful not to allow foreign materials wear limit line is not visible, the pads to enter the reserve tank. -
Page 37: Brake Lever Adjustment
BRAKE LEVER ADJUSTMENT Brake lever free play is adjusted by ■ REAR BRAKE After adjusting the brakes, check the wear rotating the adjuster of the brake arm. of the brake shoe. While tightly squeezing the rear brake lever, if the “△” mark of After adjustment, check the brake lever to the brake arm is alined with the “△”... -
Page 38: Replenishing Engine Oil
REPLENISHING ENGINE OIL <INSPECTION> <REPLENISHING> <RECOMMENDED OIL> If the oil is low, the oil warning indicator will turn on. Turn the main switch to ON 1. Set vehicle on main stand in upright If oil sold on markets or privately ma- in order to check whether the oil warning position on level ground. -
Page 39: Transmission Oil Inspection
TRANSMISSION OIL INSPECTION TIRE PRESSURE INSPECTION <OIL LEVEL> <FLUID LEAK> ●Start the engine and let it idle for a few Check to see if transmission oil leaks out Check the tire pressure using a tire gauge. minutes. of the transmission case. Check tire pressure when the tires are ●Stop the engine and put the motorcycle cool. -
Page 40: Wheel Removal
WHEEL REMOVAL <FRONT WHEEL REMOVAL> ●Fit the caliper over the disc, taking care ① Raise the front wheel off the ground ④ Loosen the axle nut. ⑤ Withdraw the front wheel axle and by placing a support block under the not to damage the brake pads. -
Page 41: Side Stand Insfection
SIDE STAND INSPECTION <REAR WHEEL REMOVAL> ●Erect main stand and place vehicle in ① Set vehicle on main stand in upright up right position on level graund. position on level ground. ●Check the spring for damage or loss ② Loosen the rear brake adjuster nut. of tension and the side stand assembly for freedom of movement. -
Page 42: Spark Plug
SPARK PLUG If electrode is stained or clearance is not ⑤ Clean plug with plug cleaner. ⑩ Install in the reverse order of removal. right, satisfactory spark is not produced. ⑥ Check electrode for wear and corro- Clean and make adjustment. sion. -
Page 43: Battery Inspection
BATTERY INSPECTION <CLEANING BATTERY TERMINALS> <REPLENISHING BATTERY WATER> ●Turn the ignition switch OFF before ●If you remove screw from battery box ●This vehicle doesn’t need either disconnecting the terminal from the cover after putting floor panel met replenishing or checking battery water battery. -
Page 44: Fuse Replacement
FUSE REPLACEMENT FUSE HOLDER Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange ●When disassemble fuse, make sure the fuse into 7A fuse. that fuse holder isn’t separated. ●To change a fuse, first take off battery ●After assembling fuse in the part of cover. -
Page 45: Bulb Replacement
BULB REPLACEMENT •Be sure to turn the ignition switch OFF [HEADLIGHT BULB] [TAIL/STOPLIGHT BULB] when replacing the bulb. ① Put your hand under the front under ① Loosen the 2 tapping screws and •Do not use bulbs other than that cover and stretch it to the back of the remove the tail light lens. - Page 46 [WINKER BULB] <FRONT WINKER BULB> <REAR WINKER BULB> ① Loosen the 6 upper cover setting ② Turn the winker bulb sockets ① Press the winker lens groove and open screws, and remove the front cover winker lens using plain counterclockwise, and remove it. ③...
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Page 47: Air Cleaner Element Inspection
AIR CLEANER ELEMENT INSPECTION <REMOVAL> <CLEANING> ●Do not use gasoline or other ma- ① Loosen the 6 washer screws and ●Clean the air cleaner element in clean terials having a low ignition point as remove the air cleaner case cover. oil, squeeze excess oil, and then, wra- this can be a fire hazard. -
Page 48: Cable Rubber Part Inspection
CABLE RUBBER PART INSPECTION PAY ATTENTION FOR CAR WASHING STORAGE GUIDE A rubber part is assembled on the cable to ●Be sure to stop the engine prior to car Extended storage, such as for winter, protect the inner cable. requires that you take certain steps to washing. -
Page 49: Frame And Engine Number
FRAME AND ENGINE NUMBER ●Remove the battery. Store in an area ●The frame number is stamped on the <FRAME NUMBER> protected from freezing temperatures front central part of the frame. ●The engine number is stamped on the and direct sunlight. Slow charge the battery once a month. -
Page 50: Safe Driving
SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination... -
Page 51: Driving Method
DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let them act as the spring. -
Page 52: Taking Pose Of Fellow Passenger
TAKING POSE OF FELLOW PASSENGER ① Hands: Hold the rear grip. ② Feet and knees: Put the feet on pillion step, and adhere the ●If the fellow passenger doesn’t hold the rear grip or put knees closely to body. the step on the pillion step, it may lead death or serious injury due to falling from the vehicle as sudden start, stop or turning. -
Page 53: Precaution When Driving
PRECAUTION WHEN DRIVING ● ● Secure the safe distance. If any abnormality is found, stop driving and contact service ● Drive protectively. center to inspect the vehicle. ● ● Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. ●... -
Page 54: Starting
STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Keep hold brake lever when starting. ③ Start using the cell (Erect main stand when using the kick starter) ④... -
Page 55: Turning Method
TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force. -
Page 56: Positions Of Turning
3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle. -
Page 57: Turning Method
TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. -
Page 58: Precaution When Turning
PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle. -
Page 59: Braking Method
BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. -
Page 60: Braking Method
BRAKING METHOD IMPACT WHEN COLLISION ● Learn the proper braking method to prevent accident. Turn the throttle grip to its original position and decelerate using the engine brake. ● Erect the vehicle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h When using both front and rear brakes... -
Page 61: Wiring Diagram
WIRING DIAGRAM... - Page 62 BATTERY SERVICE INSTRUCTIONS ACTIVATING & INSTALLING YOUR BATTERY To Install Battery Fasten battery firmly to vehicle. Make sure positive and negative terminals are properly Your new battery is supplied dry and charged. It must be activated with electrolyte for use. connected.
- Page 63 GENERAL INFORMATION DANGER (1) In operation, the battery should be secured correctly and firmly in the motorcycle. Batteries produce explosive gases. Keep sparks, flame, cigarettes away. Ventilate when (2) Charge battery fully as soon as it becomes discharged. charging or using in enclosed space. Always shield eyes when working near batteries. (3) Keep exhaust tube unclogged.
- Page 64 MEMO :...
- Page 65 MEMO :...
- Page 66 O O W W N N E E R R ’ ’ S S M M A A N N U U A A L L 3. 2005 PRINTED NO COPY 3. 2005 PUBLICATION...
- Page 67 http://www.daelimmotor.com HEAD OFFICE (FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : (82-55) 239-7000 / FAX : (82-2) 467-9997 OM52-0503-01E...