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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2B, VOLUME II FOR UNVENTED ROOM HEATERS.
GVF40P
PROPANE
GVF40N
NATURAL GAS
UNVENTED MILLIVOLT
SYSTEM
CERTIFIED FOR THE UNITED STATES USING ANSI METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
- This is an unvented gas-fi red heater that
uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and
ventilation air must be provided.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.3A
W415-0810 / A / 05.04.10
1

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Summary of Contents for Napoleon GVF40P

  • Page 1: Safety Information

    Provisions for adequate combustion and ventilation air must be provided. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com 1.3A...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION INSTALLATION COMBUSTION AND VENTILATION AIR PROVISIONS DETERMINING CONFINED OR UNCONFINED SPACE GAS INSTALLATION ELECTRICAL CONNECTION MOBILE HOME INSTALLATION PENINSULA INSTALLATION FRAMING COUNTER TOP / BAR INSTALLATION BRICK PANEL INSTALLATION FACING FINISHING...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Counter top, see “COUNTER TOP / BAR INSTALLATION” section. Bricks, see “BRICK PANEL INSTALLATION” Hood, see “HOOD” section. section. Rating plate, see “RATING PLATE INFORMATION” Louvres, see “LOUVRE section. INSTALLATION” section. Logs, see “LOG PLACEMENT” section. W415-0810 / A / 05.04.10...
  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Under no circumstances should this appliance be modifi ed. •...
  • Page 5: Dimensions

    DIMENSIONS 4-SIDED " 38" " " 36" 27" 41" RATING PLATE LOCATION SEE-THRU " 38" " ELECTRICAL INLET " " " 36" " 27" 40" RATING PLATE LOCATION OPEN-END " 38" " ELECTRICAL INLET " " 36" " 38" " "...
  • Page 6: General Instructions

    • Sellers of un-vented propane or natural gas-fi red space / room appliances shall provide to each purchaser a copy of 527 CMR 30.00 upon the sale of the appliance from http://www.napoleonfi replaces.com/ Webshare/installation_manuals/mass_requirements.pdf In absence of local codes, install the appliance to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from: American National Standards Institute Inc.
  • Page 7: General Information

    The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
  • Page 8: Installation

    3.0 INSTALLATION COMBUSTION AND VENTILATION AIR PROVISIONS This appliance shall not be installed in a confi ned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 defi...
  • Page 9 An unvented room appliance is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low.
  • Page 10: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 11: Electrical Connection

    ELECTRICAL CONNECTION WARNING DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110 VOLT ELECTRICITY. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX.
  • Page 12: Peninsula Installation

    4.0 PENINSULA INSTALLATION FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 13: Counter Top / Bar Installation

    COUNTER TOP / BAR INSTALLATION When fi nishing the appliance, combustible material may rest NON-COMBUSTIBLE EXTENSION MATERIAL *METAL directly on of the top extension. *COMBUSTIBLE STUD 3" MATERIAL NOTE: Maximum weight tolerance is 400 lbs, provided that it is evenly distributed across the top extensions of the appliance.
  • Page 14: Facing

    FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or DRYWALL ceramic tile) may protrude in these areas. It is DRYWALL not necessary to install a hearth extension with this appliance system.
  • Page 15: Open-End Installation

    5.0 OPEN-END INSTALLATION FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 16: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels as illustrated in on page 11. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. RETAINER FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance.
  • Page 17: See-Thru Installation

    6.0 SEE-THRU INSTALLATION FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 18: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels as previously illustrated. Both side panels sit under the bracket tab. Holding the side panel in position, bend down the tab to secure. RETAINER RETAINER FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance.
  • Page 19: Island Installation Procedures

    7.0 ISLAND INSTALLATION PROCEDURES FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME.
  • Page 20: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels, see “PENINSULA INSTALLATION PROCEDURES” section. FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non- combustible material (brick, stone or ceramic tile) may protrude in these areas.
  • Page 21: Finishing

    APPLIANCE. IF REPLACING, USE ONLY REPLACEMENT GLOWING EMBERS AVAILABLE FROM YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR. 76.2A PHAZER logs and charcoal embers, exclusive to Napoleon® fi replaces, provide a unique and realistic glowing effect that is different in every installation. W415-0810 / A / 05.04.10...
  • Page 22 LOCATING SCREWS LOCATING STUDS 8.2.1 Looking at the unit from the valve side, place 8.2.2 Place log #1 diagonally across the textured the fi bre burner onto the locating studs on the burner cover onto the pins. The texture is pan burner as illustrated above.
  • Page 23: Charcoal Embers

    8.2.7 Like log #3, log #5 also comes in two 8.2.8 The upper end of log #5 rests in the groove, pieces. The base (#5a) slopes outwards on top of log #4 and creates the fi nal between logs #2 and #4. appearance of the log set.
  • Page 24: Louvre Installation

    LOUVRE INSTALLATION NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source. CLIPS SLOT CENTRE SLOT HINGE CLIP SLOT HOOD...
  • Page 25: Optional Blower Installation

    9.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
  • Page 26 Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the recepticle. The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Drywall dust will penetrate into the blower bearings, causing irreparable damage.
  • Page 27: Operation

    10.0 OPERATION WARNING When lit for the first time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours.
  • Page 28: Adjustment

    11.0 ADJUSTMENT 11.1 VENTURI ADJUSTMENT WARNING CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS IMPROPERLY ADJUSTED. 49.5 This appliance has an air shutter that has been factory set open according to the chart below: VENTURI BURNER Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning.
  • Page 29: Maintenance

    12.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 30: Replacements

    FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1 COMMON COMPONENTS PART NO. DESCRIPTION W550-0001 CHARCOAL EMBERS GD-660 STANDARD WALL SWITCH & 20FT OF WIRE W385-0334 NAPOLEON® LOGO GL-657 BGD40 LOGSET W135-0284 LOG#1 W135-0285 LOG#2 W135-0286 LOG#3 - PIECE A W135-0287 LOG#3 - PIECE B...
  • Page 31 COMPONENTS UNIQUE TO SEE-THRU UNIT PART NO. DESCRIPTION N010-0326 END DOOR COVER W500-0192 END BRICK PANEL RETAINER W475-0516 END BRICK PANEL W335-0027 SHORT HOOD COMPONENTS UNIQUE TO PENINSULA UNIT PART NO. DESCRIPTION W565-0060 SHORT CURTAIN MESH W555-0039 SHORT CURTAIN ROD W585-0126 END DOOR HEAT SHIELD N010-0326...
  • Page 32 ACCESSORIES CONTINUED PART NO. DESCRIPTION EDOIG END DIAMOND ORNAMENTAL INSET - GOLD PLATED EDOIKG END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED EDOIBC END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED EDOIBG END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED GOIG-2 GOTHIC ORNAMENTAL INSET - GOLD PLATED GOIKG-2...
  • Page 33 W415-0810 / A / 05.04.10...
  • Page 34: Trouble Shooting Guide

    14.0 TROUBLE SHOOTING GUIDE WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
  • Page 35 SYMPTOM PROBLEM TEST SOLUTION Pilot burning; Thermostat or switch is Connect a jumper wire across the wall switch no gas to main defective. terminals; if main burner lights, replace switch / burner; gas thermostat. knob is on ‘HI’; Wall switch wiring is Disconnect wires from valve.
  • Page 36 SYMPTOM PROBLEM TEST SOLUTION Flames are Unit is over-fi red or under- Check pressure readings: consistently too fi red. Inlet pressure can be checked by turning screw (A) large or too small. counter-clockwise 2 or 3 turns and then placing Carboning occurs.
  • Page 37: Warranty

    NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the fi rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON®...
  • Page 38: Service History

    16.0 SERVICE HISTORY 43.1 W415-0810 / A / 05.04.10...
  • Page 39: Notes

    17.0 NOTES 44.1 W415-0810 / A / 05.04.10...
  • Page 40 44.1 W415-0810 / A / 05.04.10...

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