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Fujitsu PRIMERGY TX300 S5 Service Supplement Manual

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Download this manual See also: Operating Manual
Produktfamilie
PRIMERGY TX300 S5
Server
Service Supplement
Redakteur
Fujitsu Technology Solutions GmbH München
81730 München
e-mail: manuals@ts.fujitsu.com
Tel.: (089) 61001-???
Fax: 0 700 / 372 00000
PRIMERGY TX300 S5
Sprachen: En
Edition May 2009

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  • Page 1 Produktfamilie PRIMERGY TX300 S5 Server Service Supplement Redakteur Fujitsu Technology Solutions GmbH München 81730 München e-mail: manuals@ts.fujitsu.com Tel.: (089) 61001-??? Fax: 0 700 / 372 00000 PRIMERGY TX300 S5 Sprachen: En Edition May 2009...

  • Page 2: Copyright And Trademarks

    Gesellschaft für Technik-Dokumentation mbH www.cognitas.de Copyright and Trademarks Copyright © 2009 Fujitsu Technology Solutions GmbH. All rights reserved. Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers.

  • Page 3: Table Of Contents

    Replacing intrusion switches ....55 Replacing the chassis ID board ....63 Service Supplement PRIMERGY TX300 S5...
  • Page 4 ........89 Service Supplement PRIMERGY TX300 S5...

  • Page 5: Introduction

    Introduction The PRIMERGY TX300 S5 Server is an Intel-based server for medium-sized and large networks. The server is suitable for use as a file server as well as an application, information, or Internet server. It is available as a floorstand or rack model.
  • Page 6 – Expansion cards Information about the system board: Technical Manual – Features of the system board – Board layout – Jumper settings – LED displays – Replacing the battery Table 1: Overview of the documentation TX300 S5 Service Supplement PRIMERGY TX300 S5...
  • Page 7 – Replacing the intrusion switches – Replacing the chassis ID board – Replacing the system board – Replacing the TPM board Board layout BIOS setup BIOS Setup Table 1: Overview of the documentation TX300 S5 Service Supplement PRIMERGY TX300 S5...

  • Page 8: Notational Conventions

    Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips. Table 2: Notational conventions Service Supplement PRIMERGY TX300 S5...

  • Page 9: Procedure

    Ê Close the server. Ê Connect the cables. Ê Connect the server to the power outlet. Ê Start the operating system. Ê If necessary, configure the server as required. These procedures are described in the Operating Manual. Service Supplement PRIMERGY TX300 S5...

  • Page 11: Safety Notes

    (public) power supply networks for the type A connector. The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range. Service Supplement PRIMERGY TX300 S5...
  • Page 12 (risk of electric shock or short circuit). In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch off the device immediately and remove the power plug. Service Supplement PRIMERGY TX300 S5...
  • Page 13 (see the Technical Manual for the system board). Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste. Service Supplement PRIMERGY TX300 S5...
  • Page 14 Under certain circumstances, sharp CD/DVD fragments can pierce the cover of the CD/DVD drive (equipment damage) and can fly out of the device (danger of injury, particularly to uncovered body parts such as the face or neck). Service Supplement PRIMERGY TX300 S5...
  • Page 15 Remove the power plug from the power socket before inserting or removing components containing ESDs. You must always discharge yourself of static charges (e.g. by touching a grounded object) before working. Service Supplement PRIMERGY TX300 S5...
  • Page 16 Place all components on a static-safe base. You will find a detailed description for handling ESD components in the relevant European or international standards (DIN EN 61340-5-1, ANSI/ESD S20.20). Service Supplement PRIMERGY TX300 S5...

  • Page 17: Replacement Routines

    Ê Pull out the green locking buttons on the lower rim of the front cover. Ê Pivot the bottom edge of the front cover outwards. Unhook the front cover at the top and remove it. Service Supplement PRIMERGY TX300 S5...

  • Page 18: Rack Model

    Replacing the operating panel module – Replacing the 4 x 2.5-inch HDD backplane (HDD extension box) – Replacing intrusion switches Ê Remove two screws on each side of the rack mounting frame and pull it off to the front. Service Supplement PRIMERGY TX300 S5...

  • Page 19: Removing The Fan Carrier

    Ê Disconnect the 10-pin connector (CON.3) of power cable T26139-Y3952- V401 from the fan backplane (1). Ê Remove the power cable from its cable clamp (C26192-Y53-C48) (2). Ê Loosen the two knurled screws on the fan carrier (3). Service Supplement PRIMERGY TX300 S5...

  • Page 20: Removing / Mounting The Cable Cover

    Figure 3: Removing the fan carrier Ê Move the fan carrier in the direction of the arrow (1) and lift it out of the chassis (2). 4.1.4 Removing / mounting the cable cover Figure 4: Removing the cable cover Service Supplement PRIMERGY TX300 S5...
  • Page 21 Ê Slide the cable cover in the direction of the arrow until the integrated guide (G) disengages (2). Figure 5: Removing the cable cover Ê Fold down the cable cover (1) and remove it in the direction of the arrow (2). Figure 6: Mounting the cable cover Service Supplement PRIMERGY TX300 S5...

  • Page 22: Replacing The Operating Panel Module

    Figure 7: Disconnecting the operating panel cable from the System Board Ê Disconnect the VGA cable(1), the operating panel cable (2) and the front USB cable (3) from the system board. Ê Detach the three cables from their cable guides. Service Supplement PRIMERGY TX300 S5...
  • Page 23 Ê Press the locking latches on the ends of both Easyclick rails to unlatch the operating panel module (1). Ê Carefully remove the operating panel from its bay (2). Figure 9: Disconnecting cables from the operating panel module Service Supplement PRIMERGY TX300 S5...
  • Page 24 Ê Press the right locking latch on the operating panel cover and move it to the front by two centimeters. Afterwards, press the left locking latch on the operating panel cover and move it to the front in equal measure (1). Service Supplement PRIMERGY TX300 S5...
  • Page 25 (2). Figure 12: Removing the VGA cover Ê Press the locking latches on the VGA cover (C26361-K644-C832) (1). Ê Pull out the VGA cover (2). Figure 13: Mounting the VGA cable Service Supplement PRIMERGY TX300 S5...
  • Page 26 Ê Connect the USB cable to the USB bard (2). Ê Ensure that all cables run in their designated cable clamps (see circles). Ê Insert the operating panel module into its bay and slide into the chassis until the locking tabs engage. Service Supplement PRIMERGY TX300 S5...
  • Page 27 Front USB cable T26139-Y3807-V212 Ê Reinstall the front cover or rack front cover and close the server. Ê Reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 28: Replacing Psu Riser Cards

    PSU cage (see Operating Manual). Figure 16: Removing the PSU cage Ê Loosen four captive screws on the PSU cage. Ê At a right angle, lift the PSU cage out of the housing. Service Supplement PRIMERGY TX300 S5...
  • Page 29 Ê Remove one screw from the PSU riser card bracket (1). Ê Remove the PSU riser card bracket (2). Figure 18: Removing PSU riser cards Ê Remove the defective PSU riser cards from the PSU cage. Service Supplement PRIMERGY TX300 S5...
  • Page 30 Figure 19: PSU riser card (Thurley-Riser) A3C40101529 Figure 20: Mounting PSU riser cards Ê Fit the PSU riser boards into the PSU cage as shown. Ensure, the boards engage with the recesses in the PSU cage (see circles). Service Supplement PRIMERGY TX300 S5...
  • Page 31 Replacement routines Replacing PSU riser cards Figure 21: Mounting the PSU riser card bracket Ê Reinstall the PSU riser card bracket (1) and secure with one screw (M3 x 4.5 mm) (2). Service Supplement PRIMERGY TX300 S5...
  • Page 32 Ê Reinstall and cable the fan carrier (see Options Guide). Ê Reinstall hot-plug power supply units and PSU dummy covers (see Operating Manual). Ê Close the server and reconnect all AC power cords (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 33: Replacing The 3.5-Inch Hdd Backplane

    Ensure that all hard disk drives are uniquely identified so that you can reinsert them into their original bays after replacing the HDD backplane. Figure 23: Removing the 3.5-inch HDD backplane (A) Ê Disconnect all cables from the 3.5-inch HDD backplane (1). Service Supplement PRIMERGY TX300 S5...
  • Page 34 Ê Lift the backplane holder to disengage the centering pins (see arrows) on both sides (3). Figure 24: Removing the 3.5-inch HDD backplane (B) Ê Fold down the backplane holder in the direction of the arrow. Ê Remove the defective 3.5-inch HDD backplane from the housing. Service Supplement PRIMERGY TX300 S5...
  • Page 35 Ê Connect the I²C and power cables to the new 3.5-inch HDD backplane: I²C cable T26139-Y3925-V401, connector 6 secured with a cable clamp PSU cable T26139-Y3952-V251, connector 9 Accessibility of these connectors is restricted after the backplane has been installed. Service Supplement PRIMERGY TX300 S5...
  • Page 36 Figure 26: Installing the 3.5-inch HDD backplane Ê At a slight angle, fit the holder with your new 3.5-inch HDD backplane into the HDD cage. Latches (L) on the bottom of the backplane holder provide for correct alignment. Service Supplement PRIMERGY TX300 S5...
  • Page 37 Ê Insert all hot-plug hard disk drives in their original order. Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 38: Replacing The 2.5-Inch Hdd Backplane

    Figure 28: Removing the SCO hood guide Ê Press down the latch on the left of the SCO hood guide (1) to disengage the locking mechanism. Ê Fold the hood guide upwards (2) and unhook it. Service Supplement PRIMERGY TX300 S5...
  • Page 39 Ê Loosen two captive screws on the HDD cage. Figure 30: Replacing the 2.5-inch HDD backplane - Intrusion switch Ê Loosen two screws on the side cover intrusion switch (1). Do not remove the screws completely! Service Supplement PRIMERGY TX300 S5...
  • Page 40 (2). Figure 31: Replacing the 2.5-inch HDD backplane - Removing the HDD cage Ê Remove ten screws from the HDD cage (see circles). Ê Remove the HDD cage from the housing. Service Supplement PRIMERGY TX300 S5...
  • Page 41 Replacement routines Replacing the 2.5-inch HDD backplane Figure 32: Removing the 2.5-inch hard disk drive Ê Loosen six screws and remove the defective 2.5-inch HDD backplane. Service Supplement PRIMERGY TX300 S5...
  • Page 42 Ê Center the 2.5-inch HDD backplane at all six mounting holes. Ê Secure the 2.5-inch HDD backplane with six screws (M3 x 4,5 mm). Caution! Ensure not to use longer screws as they may extend into the drive cage and damage hard disk drives! Service Supplement PRIMERGY TX300 S5...
  • Page 43 Ê Carefully insert the HDD cage into the housing (1). Make sure that none of the intrusion switch cables are jammed or damaged! Ê Route the cable of the side cover intrusion switch around the HDD cage as shown (2). Service Supplement PRIMERGY TX300 S5...
  • Page 44 Ê Mount the side cover intrusion switch (1) on the HDD cage. Ê Fasten the two screws on the intrusion switch, securing it to the HDD cage (2). Figure 36: Replacing the 2.5-inch HDD backplane - Mounting the HDD cage (B) Service Supplement PRIMERGY TX300 S5...
  • Page 45 Ê Fasten two captive screws on the HDD cage. Figure 38: Replacing the 2.5-inch HDD backplane - Mounting the SCO hood guide Ê Hook the SCO hood guide into the HDD cage as shown (1). Service Supplement PRIMERGY TX300 S5...
  • Page 46 PSU cable T26139-Y3952-V152, connector CON.9 Ê Insert all hot-plug hard disk drives in their original order. Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 47: Replacing The 4 X 2.5-Inch Hdd Backplane (Hdd Extension Box)

    Figure 40: Removing the 2.5-inch HDD extension box Ê Press the locking latches on the ends of both Easyclick rails to unlatch the operating panel module (1). Ê Remove the operating panel from its bay (2). Service Supplement PRIMERGY TX300 S5...
  • Page 48 Figure 41: Removing the 2.5-inch HDD extension box backplanes Ê Remove two screws on each defective 2.5-inch HDD backplane (1, see screws). Ê At a slight angle, remove the defective 2.5-inch HDD backplane from the guides in the hard disks extension box (2). Service Supplement PRIMERGY TX300 S5...
  • Page 49 (1). Ê Fold down the 2.5-inch HDD backplane (2). Ê Center the 2.5-inch HDD backplane at both mounting holes. Ê Secure the 2.5-inch HDD backplanes with two screws each (M3 x 4,5 mm). Service Supplement PRIMERGY TX300 S5...
  • Page 50 Replacing the 2.5-inch HDD backplane Replacement routines Figure 43: Connecting power adapter cables Ê Connect power adapter cables (T26139-Y2193-V111) to the backplane connectors X6. Ê Insert the 2.5-inch HDD extension box into its bay until it locks in place. Service Supplement PRIMERGY TX300 S5...
  • Page 51 CON.2 and CON.4. Ê Insert all hot-plug hard disk drives in their original order. Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 52: Replacing The Fan Board

    While pressing the locking tabs (1) fold up and remove each fan module in the direction of the arrow (2). Ê Remove the fan carrier as described in section “Removing the fan carrier” on page Service Supplement PRIMERGY TX300 S5...
  • Page 53 Ê Remove seven screws from the fan board (see circles). Remove the defective fan board. Figure 47: Fan board Ê Fit the new fan board (A3C40096234) on the fan carrier and secure it with seven screws (M3 x 6 mm, see figure 46). Service Supplement PRIMERGY TX300 S5...
  • Page 54 Ê Fit the bottom edges of the fan modules in the rim on the fan carrier (1) as shown. Ê Fold down the fan modules (2) until the locking tabs (L) engage in the fan carrier (3). Service Supplement PRIMERGY TX300 S5...

  • Page 55: Replacing Intrusion Switches

    Ensure that all hard disk drives are uniquely identified so that you can reinsert them into their original bays. Ê Remove the cable cover as described in section “Removing / mounting the cable cover” on page Service Supplement PRIMERGY TX300 S5...
  • Page 56 Ê If applicable, remove the 3.5-inch HDD backplane as described in section “Replacing the 3.5-inch HDD backplane” on page The 2.5-inch HDD backplane does not have to be removed in order to replace the intrusion switches. Service Supplement PRIMERGY TX300 S5...
  • Page 57 Figure 50: Removing the SCO hood guide Ê Press down the latch on the left of the SCO hood guide (1) to disengage the locking mechanism. Ê Fold the hood guide upwards (2) and unhook it. Service Supplement PRIMERGY TX300 S5...
  • Page 58 Ê Loosen two screws on the side cover intrusion switch (2). Do not remove the screws completely! Ê Move the intrusion switch to the right until it disengages from its guides and falls to the ground (3). Service Supplement PRIMERGY TX300 S5...
  • Page 59 Ê Carefully remove the HDD cage from the housing. Make sure that none of the intrusion switch cables are jammed or damaged! Figure 53: Removing the front cover intrusion switch Ê Remove two screws on the front cover intrusion switch. Service Supplement PRIMERGY TX300 S5...
  • Page 60 Ê Carefully insert the HDD cage into the housing (1). Make sure that none of the intrusion switch cables are jammed or damaged! The intrusion switch cable connector must be routed towards the system board. Service Supplement PRIMERGY TX300 S5...
  • Page 61 Ê Secure the HDD cage and the included 2.5-inch HDD boxes with six (3.5- inch HDD configuration) or ten (2.5-inch HDD configuration) screws. Ê Secure the rear side of the HDD cage with two captive screws. Figure 56: Mounting the SCO hood guide Service Supplement PRIMERGY TX300 S5...
  • Page 62 Ê Reinstall the front cover or rack front cover. Ê Insert all hot-plug hard disk drives in their original order. Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 63: Replacing The Chassis Id Board

    “Preparation” on page Due to cramped installation conditions, it is recommended to remove the HDD cage before replacing the chassis ID board. Please refer to section 4.5.1 on page Figure 58: Removing the chassis ID board Service Supplement PRIMERGY TX300 S5...
  • Page 64 C bus cable through the top bracket of the clamp (2). Ê Route the I C cable through the designated cable clamps (3). Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 65: Replacing The System Board

    In order to enable ServerView and the ServerView Installation Manager to identify the system, it is necessary to program the chassis ID prom using the "ChassisIDProm Tool" after installing the new chassis ID board. This tool is available for download from the following Fujitsu Technology Solutions support page: http://partners.ts.fujitsu.com/com/service/intelservers/tools...
  • Page 66 Ê Slightly lift the system board by the memory module ejectors and a PCI slot in order to detach it from the centering holes (see orange circles). Caution! Do not lift or handle the system board by any of its heat sinks! Service Supplement PRIMERGY TX300 S5...
  • Page 67 Ê Hold the system board by the memory module ejectors and a PCI slot and at a slight angle, lift it out of the housing. Ê Verify the settings on the new system board (refer to the Technical Manual for a detailed description). Service Supplement PRIMERGY TX300 S5...
  • Page 68 Ê Fold down the opposing side of the system board (3). Ê Carefully shift the system board to the left until the plug shells engage with the cut-outs in the connector panel. Service Supplement PRIMERGY TX300 S5...
  • Page 69 Ê Secure the system board with ten screws (M3 x 6 mm) (see blue and orange circles). Tighten the screws in a cross diagonal pattern. Ê Reconnect all cables to the system board (see cabling plans in the Options Guide appendix). Service Supplement PRIMERGY TX300 S5...
  • Page 70 Ê If applicable, activate TPM functionality in the system BIOS under Security > TPM (Security Chip) Setting > Security Chip. For further information, please refer to the Fujitsu Technology Solutions BIOS manual. CAUTION! After installing the new system board, it is necessary to update system specific data (e.

  • Page 71: Replacing The Dc-Dc Inverter Board

    Ê Disconnect the outer power cable from the DC-DC inverter board holder (1). Ê Remove two screws (2). Ê Shift the DC-DC inverter board holder in the direction of the arrow and remove it (2). Service Supplement PRIMERGY TX300 S5...
  • Page 72 Ê Fit the new DC-DC inverter board into the two guides on the inverter board holder (1, see arrows). Ê Secure the DC-DC inverter board on its holder with two screws M3 x 4,5 mm (2). Service Supplement PRIMERGY TX300 S5...
  • Page 73 Figure 67: Mounting the DC-DC inverter board - inner power cable Ê Connect the 8-pin connector 2 of power cable T26139-Y3952-V401 to connector X1 on the DC-DC inverter board. Figure 68: Mounting the DC-DC inverter board holder Service Supplement PRIMERGY TX300 S5...

  • Page 74: Replacing The Tpm Board

    Ê Remove the defective TPM board on the upper side of the system board. CAUTION! Ensure to turn the screw clockwise in order to remove it! Otherwise the thin metal bar may break, rendering it impossible to unscrew the screw. Service Supplement PRIMERGY TX300 S5...
  • Page 75 Ê Secure the TPM board with the TPM screw using the TPM bit insert (2). Fasten the screw with a tightening torque of 0.6 Nm. Ê Reinstall the system board and all its components as described in section “Replacing the system board” on page Service Supplement PRIMERGY TX300 S5...

  • Page 76: Replacing The Ufm Board

    Figure 71: Removing the UFM board Ê Remove the nylon screw on the defective UFM board (1). Ê Disconnect and remove the defective UFM board (2). The UFM spacer remains on the system board. Service Supplement PRIMERGY TX300 S5...
  • Page 77 Replacement routines Replacing the UFM board Figure 72: Preparing the UFM board Ê Remove the nylon screw from the new UFM board (1). Ê Remove the UFM spacer (2). Figure 73: UFM mounting location Service Supplement PRIMERGY TX300 S5...
  • Page 78 Ê Reinstall the PSU cage as described in section “Replacing PSU riser cards” on page Ê Close the server and reconnect all AC power cords to the system (refer to the Options Guide for a detailed description). Service Supplement PRIMERGY TX300 S5...

  • Page 79: Appendix

    Appendix Board layout The board layout of the system board is described in the Technical Manual of the system board D2619. 5.1.1 Operating panel board Part number: A3C40097567 Operating panel cable (T26139-Y3925-V401) Service Supplement PRIMERGY TX300 S5...

  • Page 80: Front Usb Board

    Board layout Appendix 5.1.2 Front USB board Part number: A3C40100506 Front USB cable (T26139-Y3807-V212) Service Supplement PRIMERGY TX300 S5...

  • Page 81: Dc-Dc Inverter Board

    Appendix Board layout 5.1.3 DC-DC inverter board Part number: A3C40097569 Power cable T26139-Y3952-V401, connector 2 – 3.5-inch SAS backplane: Power cable T26139-Y3952-V251, connector 3 – 2.5-inch SAS backplane: Power cable T26139-Y3952-V152 connector 3 Service Supplement PRIMERGY TX300 S5...

  • Page 82: X 3.5-Inch Hdd Backplane

    Part number: A3C40071451 MLC1 MLC2 MLC3 I²C bus cable T26139-Y3925-V401, connector 6 Power cable T26139-Y3952-V251, connector 9 MLC1 SAS cable T26139-Y3963-V21, connector MLC1 MLC2 SAS cable T26139-Y3963-V21, connector MLC2 MLC3 SAS cable HDD extension box T26139-Y3968-V1 Service Supplement PRIMERGY TX300 S5...

  • Page 83: (Hdd Extension Box)

    Appendix Board layout 5.1.5 2 x 3.5-inch HDD backplane (HDD extension box) Part number: A3C40069428 SAS cable T26139-Y3968-V1, connector X1 Power cable I²C / operating panel cable T26139-Y3925-V401, connector CON.2 Service Supplement PRIMERGY TX300 S5...

  • Page 84: 12 X 2.5-Inch Hdd Backplane

    Board layout Appendix 5.1.6 12 x 2.5-inch HDD backplane Part number: A3C40088726 SAS cable T26139-Y3963-V103, connector MLC1 Power cable T26139-Y3952-V152, connector CON.10 Power cable T26139-Y3952-V152, connector CON.9 I²C / operating panel cable T26139-Y3925-V401, connector 6 Service Supplement PRIMERGY TX300 S5...

  • Page 85: X 2,5-Inch Hdd Backplane (Hdd Extension Box)

    Two 4 x 2.5-inch HDD backplanes are mounted on the 2.5-inch hard disk extension box. SAS cable (T26139-Y3963-V105) – Primary backplane (A): Connector X1 Left – Secondary backplane (B): Connector X1 Right SV adapter cable T26139-Y2193-V111 from power connector CON.2 and CON.4 Service Supplement PRIMERGY TX300 S5...

  • Page 86: Fan Board

    Board layout Appendix 5.1.8 Fan board Part number: A3C40096234 Power cable T26139-Y3952-V401, connector 3 (10-pin) Service Supplement PRIMERGY TX300 S5...

  • Page 87: Psu Riser Card

    Appendix Board layout 5.1.9 PSU riser card Part number: A3C40101529 Service Supplement PRIMERGY TX300 S5...

  • Page 89: Index

    ServerView Installation Manager 2 x 3.5-inch System board 4 x 2.5-inch 47, System fan 6 x 3.5-inch 33, HDD extension box 2.5-inch 47, Target group 3.5-inch TPM (Trusted Platform Module) Hood guide 38, 57, TPM bit insert Service Supplement PRIMERGY TX300 S5...
  • Page 90 Index TPM board TPM screw UFM board UFM spacer 76, USB board USB cable VGA cable 24, 26, VGA connector 26, VGA cover Service Supplement PRIMERGY TX300 S5...

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