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Suzuki k8 gsx1300r Service Bulletin page 7

4 - stroke
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Remove the shutter. The shutter may
5.
come off the ignition switch in the cylin-
der cap, but is not secured to the cap.
Remove the rotor and spring from the
ignition switch. When the rotor is re-
moved, the spring may be attached to the
rotor, but it will not be secured.
The cylinder cap, shutter, rotor, and
spring will be used for reassembly of the
new switch. Keep these parts in a safe,
clean location.
Attach a warranty parts tag to the origi-
nal ignition switch body and retain for
TSM inspection.
New Ignition Switch Disassembly
Using a philips screwdriver, carefully
6.
remove the "break-off" screws from the
new ignition switch (these screws are
hand-tightened) and keep them for reas-
sembly of the new ignition switch.
7.
Remove the cylinder cap, shutter, rotor,
and spring. These parts will not be reused
for reassembly of the new switch.
New Ignition Switch Reassembly
Begin reassembly using the main body of
the new ignition switch. The new (recall
kit) ignition switch body can be identified
by the letter "A" at the end of the lot
number (Figure 10).
8.
Set the spring from the original ignition
switch onto the projection in the new
ignition switch body (Figure 11).
9.
Install the rotor from the original ignition
switch into the new ignition switch body.
There is only one correct position (Figure
12) to install the rotor into the ignition
switch body. Note the position of the
tumbler plates when the rotor is installed.
When installed in the correct position,
the rotor will drop into the new ignition
switch body smoothly and easily. Do not
force or push the rotor into the ignition
switch or damage may occur.
Figure 9
Figure 10
Spring
Figure 11
Tumbler Plates
Figure 12
- 7/12-
Shutter
Spring
Rotor
8513 A

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