Viessmann VITOSOL 200-F Installation Instructions Manual
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Viessmann VITOSOL 200-F Installation Instructions Manual

Type sv and sh flat-plate collector for sloping roofs and rooftop integration
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VIESMANN

Installation instructions

for contractors
Vitosol 200-F, 300-F
Type SV and SH
Flat-plate collector for sloping roofs and rooftop integration
VITOSOL 200-F, 300-F
Dispose after installation.
5592 925 GB
8/2007

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Summary of Contents for Viessmann VITOSOL 200-F

  • Page 1: Installation Instructions

    VIESMANN Installation instructions for contractors Vitosol 200-F, 300-F Type SV and SH Flat-plate collector for sloping roofs and rooftop integration VITOSOL 200-F, 300-F Dispose after installation. 5592 925 GB 8/2007...
  • Page 2 Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained & the Code of Practice of relevant trade associations, Please note & all current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, TRGI, risk of material losses and TRF, VDE and all locally applicable environmental pollution.

  • Page 3: Table Of Contents

    Index Preparing for installation................Installation sequence Roof tile cover .................... & Component overview ................& Fitting the covering frame................. & Collector installation ................17 & Covering the roof ..................20 Slate cover ....................22 & Component overview ................22 & Fitting the covering frame.................

  • Page 4: Preparing For Installation

    Preparing for installation Space requirement Type SV To prevent damage to the ridge cover 3000 mm height and 2100 mm and to ensure good ventilation below width + 1080 mm for each additional the roof, leave enough room towards collector the ridge.

  • Page 5: Roof Tile Cover

    Roof tile cover Component overview Type mm b mm c mm d mm e 2829 1526 1363 1076 1078 1505 2394 2396 1 Roof cover frame, l.h. section 9 Mounting bracket 2 Roof cover frame, lower centre qP Zinc-plated countersunk chip- section board screw (Spax-s) 4 x 30 mm 3 Roof cover frame, upper centre...
  • Page 6 Roof tile cover (cont.) qI Washer qO Hexagon nut Accessories for one collector array Accessories for one solar heating wQ Connecting pipe system Connection set: Sensor well set, comprising: wW Connecting pipe (long) wU Support sleeve wE Connecting pipe (short) wI Locking ring fitting wR Plug (tee), 7 22 mm...
  • Page 7 Roof tile cover (cont.) Note Deduct dimension x on site. F Additional batten (on site), A Collector only where tiles do not need to be B Covering frame trimmed C Existing roof battens G Wedge strut D Timber H Lead flashing; must be positioned E Top edge, frame = top edge timber evenly between the roof cover frame and the tile row (water run-...

  • Page 8: Fitting The Covering Frame

    Roof tile cover (cont.) Fitting the covering frame Type mm h mm k 1439 2541 2748 1217 1424 1. Remove the protective foil from 2. Nail the timber and the wedge the covering frame. strut over the entire width of the covering frame.
  • Page 9 Roof tile cover (cont.) A Edge of cut B L.h. section C R.h. section 3. Mark dimension x for the tile cover on the upper timber, so that the tiles butt onto the l.h. and r.h. section. Note Should it become necessary to trim the tiles, arrange dimensions x so that the tiles will be trimmed in front of the corrugation.
  • Page 10 Roof tile cover (cont.) 4. Butt the l.h. section to the upper 5. Provisionally position two tiles edge of the timber. and push the l.h. section up to the large return edge underneath the tile. Level the section horizontally. Note Never step onto the covering frame sections.
  • Page 11 Roof tile cover (cont.) 6. Secure the l.h. section in the 7. Secure the side retaining plates upper area of the diagonal sealing with screws. strip (to be fitted later) (see also Note the diagram on page 16) together with the retaining plate, using the For type SV, there is a total of 4 screws provided.
  • Page 12 Roof tile cover (cont.) 8. Position the lower centre section, 10. Secure the mounting bracket (for so that the plugs in the side sec- type SH 2 brackets side by side) tion butt against the centre sec- with screws in accordance with tion.
  • Page 13 Roof tile cover (cont.) A Press profiles 12. Position the upper centre part 14. Secure the mounting bracket (for against the press profiles of the type SH 2 brackets side by side) lower part. with screws in accordance with the markings. 13.
  • Page 14 Roof tile cover (cont.) 16. Secure the top of the centre plate 18. Secure the spacer plug. with the retaining plate using the screws provided. 19. Fit further centre sections. 17. Secure the cover strip with screws over the side and centre sections.
  • Page 15 Roof tile cover (cont.) 20. Secure the r.h. section like the l.h. section.
  • Page 16 Roof tile cover (cont.) A Lead flashing 21. Affix the diagonal sealing strip to the external edge of the covering frame array. & Butt joints should not be located at corners. & The vertical side of the strip should point inwards. &...

  • Page 17: Collector Installation

    Roof tile cover (cont.) Collector installation & The side with the type plate must be on the outside of the first and last collec- tor. & Secure the pipework on only one collector opposite the side with the type plate. 1.
  • Page 18 Roof tile cover (cont.) Please note Connecting pipes should not show any signs of damage. Lubricate all plug-in connec- tors (O-rings) found on the collectors only with the spe- cial grease supplied with the connection set. Insert the connecting pipes into the flow and return connections.
  • Page 19 Roof tile cover (cont.) A Type plate 4. Position the next collector, so that the connecting pipes enter the swaged pipe ends of the former. Secure the collector as described in points 1 and 2.

  • Page 20: Covering The Roof

    Roof tile cover (cont.) Covering the roof 1. Match the lead flashing to the con- 2. Slightly lift the lead flashing, tours of the roof tiles and fold remove the paper backing from the towards the outside at the side sec- butyl strip and lightly press down tions and over onto the lower row of on the flashing.
  • Page 21 Roof tile cover (cont.) 3. Position the roof tiles and slightly Continue with chapter "installing the press the diagonal sealing strip connection set and collector tempera- towards the collector. ture sensor". Where necessary, trim the tiles or use half tiles (see the information on page 9).

  • Page 22: Slate Cover

    Slate cover Component overview 1 Roof cover frame, l.h. section qQ Butyl strip 2 Roof cover frame, lower centre qW Cover strip qE Special screw 4.5 x 45 mm section 3 Roof cover frame, upper centre qR Special screw 4.5 x 35 mm qT Spacer plug section 4 Roof cover frame, r.h.
  • Page 23 Slate cover (cont.) Accessories for one collector array Accessories for one solar heating wQ Connecting pipe system Connection set: Sensor well set, comprising: wW Connecting pipe (long) wU Support sleeve wE Connecting pipe (short) wI Locking ring fitting wR Plug (tee), 7 22 mm wT Profile clip wO Sensor well...

  • Page 24: Fitting The Covering Frame

    Slate cover (cont.) A Lead flashing; must be positioned B Covering frame C Collector level between the roof cover frame and the slate (water run-off) Fitting the covering frame 1. Remove the protective foil from the covering frame.
  • Page 25 Slate cover (cont.) 2. Level the l.h. section with a spirit 3. Secure the side retaining plates level and secure at the top in the with screws. area of the diagonal sealing strip (to be affixed later) (see also the diagram on page 30) together with the retaining plate.
  • Page 26 Slate cover (cont.) 4. Position the lower centre section, 6. Secure the mounting bracket in so that the plugs in the side sec- accordance with the markings. tion butt against the centre sec- tion. 7. Secure the butyl strip. 5. Remove the protective tape from the sealing strip of the mounting bracket.
  • Page 27 Slate cover (cont.) A Press profiles 8. Position the upper centre part 10. Secure the mounting bracket in against the press profiles of the accordance with the markings. lower part. 11. Push the upper centre section 9. Remove the protective tape from against the butyl strip.
  • Page 28 Slate cover (cont.) 12. Secure the top of the centre plate 14. Secure the spacer plug. with the retaining plate using the screws provided. 15. Fit further centre sections. 13. Secure the cover strip with screws over the side and centre sections.
  • Page 29 Slate cover (cont.) 16. Secure the r.h. section like the l.h. section.
  • Page 30 Slate cover (cont.) A Lead flashing 17. Affix the diagonal sealing strip to the external edge of the covering frame array. & Butt joints should not be located at corners. & The vertical side of the strip should point inwards. &...

  • Page 31: Collector Installation

    Slate cover (cont.) Collector installation & The side with the type plate must be on the outside of the first and last collec- tor. & Secure the pipework on only one collector opposite the side with the type plate. 1. Position the collector on the mount- 2.
  • Page 32 Slate cover (cont.) Please note Connecting pipes should not show any signs of damage. Lubricate all plug-in connec- tors (O-rings) found on the collectors only with the spe- cial grease supplied with the connection set. Insert the connecting pipes into the flow and return connections.
  • Page 33 Slate cover (cont.) A Type plate 4. Position the next collector, so that the connecting pipes enter the swaged pipe ends of the former. Secure the collector as described in points 1 and 2.

  • Page 34: Covering The Roof

    Slate cover (cont.) Covering the roof 1. Match the lead flashing to the con- 3. Position the slate up to the centre tours of the slate and fold over the edge of the side section; during the outside of both side sections. application, press the diagonal sealing strip slightly against the 2.

  • Page 35: Plain Tile Cover

    Plain tile cover Component overview 1 Roof cover frame, l.h. section qP Zinc-plated countersunk chip- 2 Roof cover frame, lower centre board screw (Spax-s) 4 x 30 mm qQ Butyl strip section 3 Roof cover frame, upper centre qW Cover strip qE Special screw 4.5 x 45 mm section 4 Roof cover frame, r.h.
  • Page 36 Plain tile cover (cont.) Accessories for one collector array Accessories for one solar heating wQ Connecting pipe system Connection set: Sensor well set, comprising: wW Connecting pipe (long) wU Support sleeve wE Connecting pipe (short) wI Locking ring fitting wR Plug (tee), 7 22 mm wT Profile clip wO Sensor well...
  • Page 37 Plain tile cover (cont.) A Collector F Wedge strut B Covering frame G Lead flashing; must be positioned C Existing roof battens evenly between the roof cover D Timber frame and the tile row (water run- E Top edge, frame = top edge timber off)

  • Page 38: Fitting The Covering Frame

    Plain tile cover (cont.) Fitting the covering frame 1. Remove the protective foil from 2. Nail the timber and the wedge the covering frame. strut over the entire width of the covering frame. A Edge of cut B L.h. section C R.h.
  • Page 39 Plain tile cover (cont.) Number of collectors 1348 2432 3516 4600 5684 6768 8936 11104 4. Butt the l.h. side section to the 5. Secure the l.h. section in the upper edge of the timber and level upper area of the diagonal sealing using a spirit level.
  • Page 40 Plain tile cover (cont.) 6. Position the lower centre section, 8. Secure the mounting bracket in so that the plugs in the side sec- accordance with the markings. tion butt against the centre sec- tion. 9. Secure the butyl strip. 7.
  • Page 41 Plain tile cover (cont.) A Press profiles 10. Position the upper centre part 12. Secure the mounting bracket in against the press profiles of the accordance with the markings. lower part. 13. Push the upper centre section 11. Remove the protective tape from against the butyl strip.
  • Page 42 Plain tile cover (cont.) 14. Secure the top of the centre plate 16. Secure the spacer plug. with the retaining plate using the screws provided. 17. Fit further centre sections. 15. Secure the cover strip with screws over the side and centre sections.
  • Page 43 Plain tile cover (cont.) 18. Secure the r.h. section like the l.h. section.

  • Page 44: Collector Installation

    Plain tile cover (cont.) 19. Affix the diagonal sealing strip at the top of the external edge of the covering frame array. The vertical side of the strip should point inwards. Collector installation & The side with the type plate must be on the outside of the first and last collec- tor.
  • Page 45 Plain tile cover (cont.) Please note Connecting pipes should not show any signs of damage. Lubricate all plug-in connec- tors (O-rings) found on the collectors only with the spe- cial grease supplied with the connection set. Insert the connecting pipes into the flow and return connections.
  • Page 46 Plain tile cover (cont.) A Type plate 4. Position the next collector, so that the connecting pipes enter the swaged pipe ends of the former. Secure the collector as described in points 1 and 2.

  • Page 47: Covering The Roof

    Plain tile cover (cont.) Covering the roof 1. Match the lead flashing to the con- 2. Slightly lift the lead flashing, tours of the roof tiles and fold over remove the paper backing from the the outside of both side sections butyl strip and lightly press down and over onto the lower row of tiles.
  • Page 48 Plain tile cover (cont.) 3. Start at the bottom. 5. Trim the final Nocky panel to the Hook in the tiles and position the shape of the side panel and posi- Nocky panel on the tile. tion. 4. Hook the next tile into the batten 6.

  • Page 49: Installing The Connection Set And Collector Temperature Sensor

    Installing the connection set and collector temperature sensor Observe the following when installing & Push the pipe into the locking ring the locking ring fitting: fitting as far as it will go. & All pipes must be cut at a right angle &...

  • Page 50: Installation

    Installing the connection set and collector . . . (cont.) 1. Insert the plug as far as possible, 8. Insert the support sleeves into the then secure it with hose clips. connecting pipes of the solar cir- cuit. 2. Insert the connecting pipes as far Make the connection between the as possible, then secure them with collector array and pipework of the...
  • Page 51 Installation (cont.) 1. Position pipes so that complete 3. The expansion vessel must be ventilation is guaranteed. We approved to DIN 4807 [or local reg- recommend the installation of an ulations] and must be installed with air vent valve with shut-off facility a thermal insulating loop.
  • Page 52 Installation (cont.) A Collector H Manual solar fill pump B Solar-Divicon K Fill valve (F, G, L) C Drip container L Drain D Expansion vessel M Air separator E Pre-cooling vessel N DHW cylinder F Shut-off valve O Solar control unit G Filling facility P Air vent valve...

  • Page 53: Commissioning And Adjustment

    Commissioning and adjustment Service instructions "Vitosol-F"...
  • Page 56 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...

This manual is also suitable for:

Vitosol 300-f

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