Bench Dog Tools ProMax Instructions Manual

Bench Dog Tools ProMax Instructions Manual

Cast iron router table extension

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Summary of Contents for Bench Dog Tools ProMax

  • Page 2 Note: Heavy Rectangular Washer (2) must be positioned on bottom of table as shown. TABLE PARTS LIST Quantity Quantity 1 Cast Iron Router Top 7 5/16" Lock Washers 2 Heavy Rectangular Washers 8 5/16" Hex Nuts 9 1/4-20 x 1" Leveling Screws 3 M10 x 1 ⁄...
  • Page 3 Table Top Follow this diagram to attach the fence to the table. PROFENCE PARTS LIST Quantity 1 Aluminum Fence 2 Adjustable MDF Fence Faces 3 Bit Safety Guard 4 Dust Port 5 3/8-16 T-Knobs 6 5/16-18 x 1 ⁄ " T-Bolts 7 1"...
  • Page 4: Attaching The Table

    ProMAX directly to a cast iron table saw. The pictures show a Delta brand table saw, but the ProMAX will fit on any cast iron table saw with at least 27" of depth. Tables deeper than 27" will require shims to fill the space between your fence rails and the ProMAX.
  • Page 5 Slight inaccuracies in alignment rarely pose a significant problem. Note: The plate opening on your ProMAX is sized to accommodate a Bench Dog ProPlate (sold separately). Drop the ProPlate into the opening and adjust the Fig.
  • Page 6: Installing The Fence

    Fig. 7 Fig. 8 Installing the Fence 1. Attach the dust port. Connect the dust port to the fence using two 5/16-18 x 1 ⁄ " T-bolts and two round knobs. 2. Install the two MDF subfences. Insert two 5/16-18 x 1 ⁄...
  • Page 7: Operational Tips

    Fig. 11 Fig. 12 Operational Tips File Sharp Edges Some table saws have a bevel on the leading T-slot track edge. You can file your router table to match, if so desired. Fig. 11. Dust Collection The integral dust collection port is designed to accept a standard 2 ⁄...
  • Page 8: Feed Direction

    Router top (top view) Feed Direction Router bit rotation Always feed the workpiece against the cutter rotation, as shown in Fig. 15. Feeding the Fence workpiece with the cutter rotation is called “climb cutting”. Climb cutting is very dangerous, because Workpiece the cutter will grab the workpiece and thrust it the same direction as the cutter rotation.
  • Page 9 Adjusting the Subfences The two MDF (medium density fiberboard) MDF subfence MDF subfence subfences are designed to slide along the fence approximately 2". This results in a router bit opening from 0 to 4". A. “Close” Setting Many applications require adjusting the subfences close to the router bit.
  • Page 10: Important Safety Points

    Wear safety glasses, dust mask, face shield and ear protection. This is not an exhaustive list. Every-day eye glasses do not substitute for safety glasses. Do not wear gloves or jewelry while using a power tool and ProMAX 10. Maintain your equipment and its accessories in good working condition. Look for wear, poor alignment of moving parts, binding of moving parts, breakage, poor mounting, or other conditions that may affect operation and safety.
  • Page 11 Notes...
  • Page 12 Notes Rev 02/09 © 2009 Bench Dog Tools...

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