Engine Reassembly - Suzuki GSF650S Service Manual

ENGINE REASSEMBLY

Reassemble the engine in the reverse order of disassembly.
The following steps require special attention or precautionary
measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reas-
sembling.
OIL PUMP
• Install the O-rings (1 and 2) and dowel pins 3 in the correct
position as shown.
$
Replace the O-rings with new ones to prevent oil leak-
age.
• Install the oil pump 4 into the lower crankcase with the three
bolts and then tighten them to the specified torque.
NOTE:
Apply a small quantity of THREAD LOCK "1342" to the bolts.
& 99000-32050: THREAD LOCK "1342"
# Oil pump mounting bolt: 10 N·m (1.0 kgf-m)
NOTE:
Make sure that the oil jets 5 in the lower crankcase are not
clogged.
TRANSMISSION
• Install the gearshift cam stopper bolt 1.
NOTE:
Before installing the gearshift cam stopper bolt 1, apply a small
quantity of THREAD LOCK "1342" to it.
& 99000-32050: THREAD LOCK "1342"
NOTE:
When installing the gearshift cam stopper plate 2, align the pin
groove A with the pin B as shown.
ENGINE 3-63