Master Cylinder Removal And Disassembly - Suzuki GSF650S Service Manual

MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the frame cover (RH). (!5-4)
• Drain brake fluid. (!5-59)
• Remove the reservoir mounting bolt 1.
• Place a rag underneath the brake hose union bolt 2 on the
master cylinder to catch any spilt brake fluid. Remove the
brake hose union bolt 2 and disconnect the brake hose.
• Loosen the locknut 3.
• Remove the master cylinder mounting bolts 4.
• Remove the master cylinder along with the reservoir by turn-
ing the push rod 5.
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Immediately wipe off any brake fluid contacting any
part of the motorcycle. The brake fluid reacts chemi-
cally with paint, plastics and rubber materials, etc.,
and will damage them severely.
• Disconnect the reservoir hose.
• Remove the brake hose connector 6.
• Remove the O-ring 7.
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Replace the O-ring with a new one.
• Pull out the dust boot 8 and remove the snap ring 9.
%09900-06108: Snap ring pliers
CHASSIS 5-63