Installing Brush Carrier Using Staples; Torquing Thru Bolts; Assembled Starter - Kohler Courage SV470-600 Service Manual

Section 7
Electrical System and Components
5. Hold the brush holder assembly with the positive
brush lead stud up. Align the molded sections
with the corresponding cutouts in the starter
frame and slide the brush carrier assembly into
place. The commutator will push the carton
staples out as the brush assembly is inserted.
See Figure 7-21.
Figure 7-21. Installing Brush Carrier Using Staples.
6. Position the commutator end cap over the brush
assembly, aligning the holes for the stud terminal
and the thru bolts.
7. Install the thru bolts and hex. nuts. Torque to
3.3-3.9 N·m. (30-35 in. lb.). See Figure 7-22.
Figure 7-22. Torquing Thru Bolts.
7.18
www.SmallEngineDiscount.com
8. Install the insulating washer and hex. flange nut
onto the positive (+) brush lead stud. Make sure
the stud is centered and does not touch the metal
end cap. Torque the hex. flange nut to 2.2-4.5
N·m (20-40 in. lb.).
NOTE: After installation and connection of the
9. Lubricate the drive shaft with Kohler bendix starter
drive lubricant (Part No. 52 357 01-S). Install the
drive components following the instructions for
servicing the drive. The completed starter is
shown in Figure 7-23.
Figure 7-23. Assembled Starter.
Not For Resale
starter lead, torque the outer nut to
1.6-2.8 N·m (12-25 in. lb.), do not
over torque.